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We developed ceramic core-shell materials based on abundant halloysite clay nanotubes with enhanced heavy metal ions loading through Schiff base binding. These clay tubes are formed by rolling alumosilicate sheets and have diameter of c.50 nm, a lumen of 15 nm and length ~1 μm. This allowed for synthesis of metal nanoparticles at the selected position: (1) on the outer surface seeding 3–5 nm metal particles on the tubes; (2) inside the tube’s central lumen resulting in 10–12 nm diameter metal cores shelled with ceramic wall; and (3) smaller metal nanoparticles intercalated in the tube’s wall allowing up to 9 wt% of Ru, and Ag loading. These composite materials have high surface area providing a good support for catalytic nanoparticles, and can also be used for sorption of metal ions from aqueous solutions.

Halloysite nanotubes with different outer surface/inner lumen chemistry (SiO2/Al2O3) are natural objects with a 50 nm diameter hollow cylindrical structure, which are able to carry functional compounds both inside and outside. They are promising for biological applications where their drug loading capacity combined with a low toxicity ensures the safe interaction of these nanomaterials with living cells. In this paper, the antimicrobial properties of the clay nanotube-based composites are reviewed, including applications in microbe-resistant biocidal textile, paints, filters, and medical formulations (wound dressings, drug delivery systems, antiseptic sprays, and tissue engineering scaffolds). Though halloysite-based antimicrobial materials have been widely investigated, their application in medicine needs clinical studies. This review suggests the scalable antimicrobial nano/micro composites based on natural tubule clays and outlines research and development perspectives in the field.

A self-assembly of clay nanotubes in functional arrays for the production of organized organic/inorganic heterostructures is described. These 50-nm-diameter natural alumosilicate nanotubes are biocompatible. Halloysite allows for 10–20 wt % chemical/drug loading into the inner lumen, and it gives an extended release for days and months (anticorrosion, self-healing, flame-retardant, antifouling, and antibacterial composites). The structured surfaces of the oriented nanotube micropatterns enhance interactions with biological cells, improving their capture and inducing differentiation in stem cells. An encapsulation of the cells with halloysite enables control of their growth and proliferation. This approach was also developed for spill petroleum bioremediation as a synergistic process with Pickering oil emulsification. We produced 2–5-nm-diameter particles (Au, Ag, Pt, Co, Ru, Cu–Ni, Fe3O4, ZrO2, and CdS) selectively inside or outside the aluminosilicate clay nanotubes. The catalytic hydrogenation of benzene and phenol, hydrogen production, impacts of the metal core–shell architecture, the metal particle size, and the seeding density were optimized for high-efficiency processes, exceeding the competitive industrial formulations. These core–shell mesocatalysts are based on a safe and cheap natural clay nanomaterial and may be scaled up for industrial applications.

A rapid (≤2 min) and high-yield low-temperature synthesis has been developed for the in situ growth of gold nanoparticles (NPs) with controlled sizes in the interior of halloysite nanotubes (HNTs). A combination of HAuCl in ethanol/toluene, oleic acid, and oleylamine surfactants and ascorbic acid reducing agent with mild heating (55 °C) readily lead to the growth of targeted nanostructures. The sizes of Au NPs are tuned mainly by adjusting nucleation and growth rates. Further modification of the process, through an increase in ascorbic acid, allows for the formation of nanorods (NRs)/nanowires within the HNTs. This approach is not limited to gold-a modified version of this synthetic strategy can also be applied to the formation of Ag NPs and NRs within the clay nanotubes. The ability to readily grow such core-shell nanosystems is important to their further development as nanoreactors and active catalysts. NPs within the tube interior can further be manipulated by the electron beam. Growth of Au and Ag could be achieved under a converged electron beam suggesting that both Au@HNT and Ag@HNT systems can be used for the fundamental studies of NP growth/attachment.