In an ongoing project, low-investment measures for the optimization of district heating systems are analyzed. The optimization strategies are collected in a catalog, which is the core of a guideline. The application of this guideline is demonstrated using two concrete district heating networks as examples. In this study, the improvement of an analog controlled district heating substation by an electronic controller is investigated. High supply temperatures and heat losses are often a challenge in district heating networks. The district heating substations have a major influence on the network return temperatures. The comparison of the two substation setups with analog and electronic controllers is carried out by laboratory measurement. It can be shown that the return temperatures can be reduced by an average of 20 K in winter and transition, as well as 16 K in summer. The district heating network losses are calculated for one of both specific district heating networks. They are calculated from the ratio of network losses to generated energy. The generated energy is the sum of network losses and consumer demand. The thermal losses of the network can be reduced by 3%. The volume flow in the heating network can be reduced to a quarter. Therefore, the pumping energy requirement drops sharply since these changes cubically affect the volume flow.

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This study compares two district heating substation systems for implementation in rural district heating networks with non-retrofitted single- and two-family houses. The aim is to determine which system has the potential to provide lower return temperatures and/or lower power peak demand. A hardware-in-the-loop-test rig was utilized to measure the two district heating substations under real operation conditions. This experimental study demonstrates that load balancing of the district heating network is attainable with the district heating substation with storage. This is especially advantageous when there is a high demand for domestic hot water. Overall, both systems yield comparable return temperatures.

In this paper, a modeling approach for comparing two heat-transfer-stations (HTS) is presented. By comparing a usual HTS with a modified HTS, where the return temperature on primary side of the district heating network (DHN) is used for heating the domestic warm water (DWW), it can be shown that utilizing the return flow of the heating positively contributes to a reduction of temperatures within a DHN and in this way saves exergy. The simulation model is implemented in Modelica.

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