Dry thermal oxidation of single‐crystal silicon carbide (6H‐SiC) at 1400°C in low‐water oxygen using an alumina tube furnace initially yields a predominantly vitreous oxide scale. After 28 h, approximately one quarter of the oxide scale's surface becomes crystalline, with disk‐like cristobalite aggregates (radialites) statistically distributed within the vitreous matrix. Crystalline areas were found to be thinner than vitreous regions using optical microscopy and atomic force microscopy/hydrofluoric acid (AFM/HF)‐etching analysis, providing evidence for different oxidation rates of SiC covered by vitreous silica and cristobalite. As the bulk oxide scale continues to grow during devitrification, the radialites assume their characteristic morphology with a deepened center. Line profiles of the oxide scale's thickness across radialites obtained from AFM/HF etching were used to determine the oxidation rate of SiC covered by crystalline silica and the crystallisation rate applying a two‐stage parabolic equation. As a result, it was found that the parabolic rate‐constant Bvitreous is ≈4.2 times larger than the corresponding rate‐constant in crystalline areas (Bcristobalite), suggesting similar differences in effective oxygen diffusion coefficients. For the crystallization rate ν, we determined a value of 1.5±0.1 μm/h.
Passive oxidation of single crystal silicon carbide (6H–SiC) resulted in the formation of a vitreous silica layer which crystallized gradually at temperatures near 1300°–1400°C. During this process, statistically distributed devitrification centers appeared and disk‐like aligned crystal plates (radialites) formed. The crystallization process did not necessarily start at structural defects although these often act as areas of preferred nucleation. A second structural transition from disk‐like radialites to small crystalline spheres (globulites) was not connected to structural defects but a consequence of the presence of impurities. Alkaline and earth‐alkaline elements are common contaminations within the atmospheres of typical furnaces fitted with alumina tubes. Globulite formation was a process of recrystallization catalyzed by an impurity‐related melt formed on top of the devitrified areas. Crystallization caused exsolution of reaction gas and local impurity enrichments as the solubility for these phases is much higher in the devitrifying vitreous silica matrix. Both clean and impurity‐loaded oxidation produced specific morphologies of scales and interfaces.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.