Inorganic
membranes for organic solvent nanofiltration (OSN) inherently
rely on the chemical affinity of pores, in particular, hydrophobicity
of the pores and pore functionalities, to reject small solutes with
a viable permeance level. This work reports a carbon-based composite
membrane (F-ZCM) composed of zeolite grains amalgamating with fluorinated
carbonaceous scaffolds in the form of a continuous and nanoporous
sheath. The membrane is fabricated by pyrolysis of a compressed composite
blend of zeolite with poly(ethyl methacrylate) (PEMA) and given amounts
of Nafion-117 and poly(vinylidene fluoride) (PVDF). Both Nafion and
PVDF leave behind a fluorinated carbonaceous scaffold sheath offering
discrete dipoles at the sub-nanoscale (F-Cn, ≤35 wt % F or
1F/3C atom ratio ↔ sub-nanosplits of C–F dipoles), besides
playing other assisting roles. F-ZCM presents a torturous foam matrix,
in which micron-scaled voids aid in reducing the length of percolation
barriers. The F-Cn sheath surrounding the micron voids plays a critical
role in solute retention by deploying polarized patches for anchoring
solute molecules, which weakens the solute–solvent association,
as well as offering nanopores for scrubbing permeation streams. The
membrane shows high rejection (>94%) for 50 mg/L methylene blue
(MB,
320 Da) in isopropanol (IPA) and 50 mg/L brilliant blue G (BBG, 830
Da) in a mixture of ethyl acetate (EA)–IPA (50% v/v) with stable
solvent permeance in the range of 2–4 L/h·m2·bar. This OSN capability, in contrast to the suspension adsorption
control, is sustained by a mechanism analogous to the dynamic separation
mechanism.
This study demonstrates a supported
carbonaceous–kaolinite
composite membrane that has a highly porous medium with prevalent
submicron pores. These pores exhibit a diffused configuration assembled
by carbonaceous (Cn) nodules and kaolin particles wrapped by a thin
Cn sheath. The membrane was prepared by three steps: (i) applying
an acrylic–kaolin coating to a porous stainless-steel tube;
(ii) compressing the dried coated layer in an isopress chamber to
ratchet the amalgamated coating layer; and (iii) conducting partial
pyrolysis to achieve the Cn-kaolin membrane (CKM), exhibiting a rough
and diffused CK amalgam frame inherited from the intense compression.
The membrane displays attractive nanofiltration performance, that
is, >95% rejection over 30 h and mean permeances of 4–10
L/h·m2·bar for the four probe dyes in water (50
ppm) with different
molecular masses and charge types. The intricate and rough pore channels
of the membrane agitate tiny turbulences amid the thin permeate streams,
which drives an effective solute interaction with the pore walls.
Solute retention occurred through entrapment along the pore walls,
leading to a boundary layer, which assists further retention via dragging,
circulating solute molecules, and transferring them to the retentate.
The filtrate permeates through nanopores of the CK amalgam frame.
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