The fuel films that can be generated during the injection process in gasoline direct injection engines are the most important factor in carbon particle mass and number. They also have an influence on combustion chamber and injector tip deposits. A model experiment was set up to study a liquid film, its evaporation, and combustion with soot generation on a metal plate in realistic engine conditions. The experiment was conducted in a dedicated constant volume vessel. A liquid fuel injection system (with injection pressures up to 100 bar) directs the spray onto a plate with a controlled temperature in the range of 80 °C–200 °C. The resulting liquid film and vaporization process were studied when subjected to interaction with a laminar spherical flame. A blend of four components was used as a gasoline surrogate. The liquid film spreading, thickness, and evaporation rates were initially measured in ambient conditions. Mie scattering and schlieren measurements in the chamber conditions returned a qualitative correlation of the vaporized area with the surface temperature. Fluorescence of the light and heavy fuel components was used to quantify the influence of the vaporization process on soot production. Simultaneous measurements of natural luminosity and KL factor were analyzed to understand the process of soot production. The results showed a critical wall temperature of 120 °C at which the maximum quantity of soot is generated, which can be due to the quantity and composition of fuel film in interaction with the entrainment flows generated during combustion.

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