This study was aimed at developing new films based on isotactic polypropylene (iPP) for food packaging applications using zinc oxide (ZnO) with submicron dimension particles obtained by spray pyrolysis. To improve compatibility with iPP, the ZnO particles were coated with stearic acid (ZnOc). Composites based on iPP with 2 wt % and 5 wt % of ZnOc were prepared in a twin-screw extruder and then filmed by a calender. The effect of ZnOc on the properties of iPP were assessed and compared with those obtained in previous study on iPP/ZnO and iPP/iPPgMA/ZnO. For all composites, a homogeneous distribution and dispersion of ZnOc was obtained indicating that the coating with stearic acid of the ZnO particles reduces the surface polarity mismatch between iPP and ZnO. The iPP/ZnOc composite films have relevant antibacterial properties with respect to E. coli, higher thermal stability and improved mechanical and impact properties than the pure polymer and the composites iPP/ZnO and iPP/iPP-g-MA/ZnO. This study demonstrated that iPP/ZnOc films are suitable materials for potential application in the active packaging field.
In this study, we investigated the influence of ZnO particles obtained by spray pyrolysis with submicron dimensions on the structure, morphology, thermal stability, photodegradation stability, mechanical and antibacterial properties of isotactic polypropylene (iPP)/ZnO composites prepared by melt mixing. The results of the morphological analyses indicate that, despite the surface polarity mismatch between iPP and ZnO, the extrusion process and the unique characteristics of the utilized particles allow a composite with a fair distribution of particles to be obtained, although some agglomeration phenomena can occur, which primarily depends on the composition of the composite. The addition of ZnO particles imparts significant improvements on the photodegradation resistance of iPP to ultraviolet irradiation, which confirms that ZnO particles act as screens for this type of radiation. The thermal stability of the iPP/ZnO composites is improved with respect to that of neat iPP and increases with the content of ZnO. The iPP/ZnO composites exhibit significant antibacterial activity against Escherichia coli. This activity is dependent on exposure time and composition.
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