In this two-part paper, a novel test-case for transonic low-pressure turbines (LPT) is presented. The current study is a comprehensive report on the design, commissioning and testing of a high-speed LPT cascade. Part II reports the characterization of the aerodynamics at on- and off-design flow conditions. A detailed analysis of the steady aerodynamics of the highspeed low-pressure turbine blade is presented for a range of engine representative outlet Mach numbers from 0.70 to 0.95 and Reynolds numbers from 65,000 to 120,000. The blade 3D aerodynamics are characterized using an innovative set of traversable blades, enabling high-resolution radial measurements. A novel method to estimate the location of separation-reattachment based on pneumatic tap measurements is presented. The separation on the blade suction side is strongly influenced by the Reynolds number at the lower Mach numbers, while open separations were observed at transonic exit conditions independently on the Reynolds number. Downstream measurements by means of a five-hole probe, and pressure taps located in the passage endwall are employed to study the secondary flow development and structures at the cascade outlet. The results show that the losses follow different trends at high and low Reynolds numbers. The profile losses at Re = 70k decrease with increasing Mach number, contrary to what is observed for Re = 120k. The minimum secondary flow losses are found for an off-design condition with lower Mach number with respect to the nominal. The off-design comparisons presented in this paper indicate that at low Reynolds, operating at transonic outlet Mach numbers leads to beneficial effects on the performance.

The ultra-high bypass ratio geared turbofan is a key concept to reduce the environmental impact of the next generation aircrafts. The increase in rotational speed of the low-pressure turbine (LPT) enabled by the geared architecture offers potential benefits in efficiency and considerable savings in engine weight, overall dimension, and cost. High-speed LPTs operate at transonic exit Mach numbers and low Reynolds numbers. For this combination of operating conditions, where compressibility influences the blade aerodynamics and loss mechanisms, there is a critical lack of openly available detailed experimental data concerning the combined effects of unsteady wakes, purge streams, leakages, and secondary flows for CFD models validation. The current research project focuses on the full characterization of an experimental test case concerning the impact of unsteady wakes and purge flows on the blade aerodynamics and loss mechanisms in a high-speed LPT cascade tested at engine-scaled conditions. The extensive experimental dataset is collected in an open-access database, providing novel validation material for comparison with numerical computations. In this two-part paper, a comprehensive study on the design, commissioning and testing of a transonic low-pressure turbine blade at on and off-design is presented. Part I describes the design of components and accurate instrumentation required to investigate steady quasi-3D flows in a linear cascade environment at low-Reynolds and transonic exit Mach numbers. A novel concept to perform blade radial traverses to obtain spanwise distributions of high-resolution blade measurements is presented. The repeatability and periodicity of the rig flow conditions are demonstrated. This work critically evaluates the methodology used for the design and adaptation of the existing rig for testing of unsteady three-dimensional flows in linear cascade experiments.

In this paper, a numerical investigation of the effect of a miniaturized five-hole probe downstream of a transonic low-pressure turbine vane row is presented. Firstly, a numerical calibration of the probe was performed in uniform flow conditions, as is the case for any traditional calibration, for a wide range of Mach number, yaw and pitch angle conditions. The effect of the probe on the general flow-field throughout the turbine vane segments was then evaluated by performing a comparison between a set-up with vanes-only (no probe) and with vanes and probe. It was found that, as the probe traverse downstream the vane, the probe impact on the vane isentropic Mach number depends on the probe circumferential position. The highest impact was observed when the probe is located at the upper mid passage (θ = 0.5), consisting on a relatively small reduction of the isentropic Mach number on the vane suction side of just 0.02. To assess the accuracy of the quantities ‘measured’ by the probe, the probe-determined flow-field was compared to the flow-field of the vanes-only set-up. A non-negligible modification of the probe-determined local distributions of Mach number, yaw and pitch angle is revealed with respect to the undisturbed flow. Further investigation involving stagnation point tracking showed that the artificial high circumferential variation of the yaw angle is not caused by a modification of the vane outlet flow angle, but is induced by non-uniform flow conditions downstream of the vanes. With knowledge of the above, a two-step correction is used to account for the effects of the non-uniformity of the flow and its impact is evaluated on 2D and 3D flow regions. A significative effect of the correction was found on the probe-determined yaw angle, in which the difference from the vanes-only data was reduced to below 1 degree, except near the endwalls where larger discrepancies remain due to probe-endwall interactions. A shortfall of the correction was instead observed on the probe-determined Mach numbers. Finally, the pitch-wise averaged quantities were evaluated. It was observed that the highest differences between probe-determined and undisturbed data occur where radial gradients of total pressure are stronger and that the two-step correction had almost negligible impact on the pitch-wise averaged quantities.