The global industry is currently facing a growing increase in the competitiveness that forces companies to adopt and develop new strategies and methods of production. Therefore, one of the most relevant challenges in manufacturing engineering is innovatively integrating Product, Process and Factory dimensions and life cycles, in a holistic approach, from design to recycling/disposal and reuse. The challenge faced here is the synchronization and simultaneous generation of all three-domain models by integrating manufacturing engineering knowledge into the early stage of the modelling and planning processes. The next generation of factories has to be modular, scalable, flexible, open, agile and knowledgebased in order to be able to adapt, in real time, to the continuously changing market demands, technology options and regulations. Therefore, integration, flexibility and efficiency requirements and the ability to simulate the production life cycle of a factory play a crucial role in decreasing ramp-up and design times. Furthermore they play a crucial role in improving the performance in the evaluation and reconfiguration of new or existing facilities, in supporting management decisions and providing tools that can guarantee real-time performance monitoring. Therefore, it is necessary to research and implement the underlying models and ideas during the foundation stage of a new conceptual framework, which is designed to be implemented in the next generation of factories. This will be supported by suitable Information and Communication Technologies (ICT) and digital infrastructures and should lay down the foundations for future applications in this research area-the industrial paradigm of ''Factory as a Product''. In line with the context presented here, we propose the development of factory templates to address the design and operation practices throughout the entire life cycle of the factory. Different dimensions of the factory templates are presented in this paper; they cover the design and creation of the factory, its remodelling and even the disassembly and recycling stages. This entire study takes into account relevant factors such as costs, quality, time, flexibility, environmental and social issues and energy efficiency. Throughout the article, different kinds of models are presented, which describe and adjust the structure of the analysis, design and development of a factory integration project that helps provide a formal analysis of the system. Furthermore, templates integrating the factory's response to internal and external disturbances will also be developed.
Small and medium-sized enterprises (SMEs) in Europe risk their competitiveness if they fail to embrace digitalization. Indeed, SMEs are aware of the need to digitalize—more than one in two SMEs are concerned that they may lose competitiveness if they do not adopt new digital technologies. However, a key obstacle is related with decision-makers’ lack of awareness concerning digital technologies potential and implications. Some decision-makers renounce digital transition simply because they do not understand how it can be incorporated into the business. Take into account this common reality, especially among SMEs, this research project intends to identify the skills and subjects that need to be addressed and suggests the educational methodology and implementation strategy capable of maximizing its success. Therefore, and supported by a focused group research methodology, an innovative training program, oriented to decision-makers, was designed and implemented. The program was conceived based on a self-directed learning methodology, combining both asynchronous lecture/expositive and active training methodologies, strongly based on state-of-the-art knowledge and supported by reference cases and real applications. It is intended that the trainees/participants become familiar with a comprehensive set of concepts, principles, methodologies, and tools, capable of significantly enhancing decision-making capability at both strategic and tactical level. The proposed programme with a multidisciplinary scope explores different thematic chapters (self-contained) as well as cross-cutting thematic disciplines, oriented to the Industry 4.0 and digital transformation paradigm. Topics related with Digital Maturity Assessment, Smart Factories and Flexible Production Systems, Big Data, and Artificial Intelligence for Smarter Decision-Making in Industry and Smart Materials and Products, as well as new production processes for new business models. Each thematic chapter in turn is structured around a variable set of elementary modules and includes examples and case studies to illustrate the selected topics. A teaching-learning methodology centered on an online platform is proposed, having as a central element, a collection of videos complemented by a set of handouts that organize the set of key messages and take-ways associated with each module. In this paper, we present the design and practice of this training course specifically oriented to decision-makers in SME.
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