The present study demonstrates an approach for fabricating fiber‐reinforced ceramic matrix composites (CMCs) involving the coating of 2‐dimensional woven alumina fibers with zirconia layer by sol gel, followed by impregnation of these coated fibers with alumina matrix and pressureless sintering. To emphasize the benefits of the zirconia coating on these CMCs, a reference sample without interfacial coating layer was prepared. The zirconia‐coated CMCs showed superior flexural strength and thermal shock resistance compared with their uncoated counterparts. Foreign object damage tests carried out on the ZrO2 coated CMCs at high impact speed showed localized damage without any shattering.

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Advanced braking devices can represent a promising application for ceramic matrix composites (CMC) with functional and structural properties. If the actual advanced braking materials could be at least partially replaced by CMCs, it might become the first consumer market for these materials. CMC containing three main phases, silicon carbide, graphite and carbon fibers were prepared. A systematic analysis of the processing-structure-properties relationship of the composite is carried out. In particular, silicon carbide provides the necessary hardness, whereas graphite is used for its lubricating properties, and carbon fibers are used as reinforcement. The samples, prepared using a reactive bonding technique, exhibited adequate mechanical properties, high resistance to thermal shocks and good stability after many thermal cycles. Morphological and structural investigations have been performed to optimize the content of each component. Preliminary tribological investigations are presented.

In the present work, the melting behaviour of ashes obtained from the combustion of coals from different seams were investigated by a laboratory-scale equipment. The ash melting behaviour was studied by heating the specimens in a tubular furnace under a controlled gas atmosphere, while continuous monitoring the shape transformation by a digital camera. The ash fusibility temperatures (AFT) were determined by using an application which allows the in-line identification of the AFT-related shapes specified in the ASTM D 1857-04. The effect of the furnace gas-atmosphere on the determination of the ash fusion temperatures were studied by performing the measurements under dry-air, SO2-rich-air and humidified air environments. It was found that under dry conditions, AFT determination is significantly affected by slag foaming, leading to an overestimation of the melting temperatures. Low water vapour concentrations does not appreciably change the results obtained under dry air, while SO2-rich atmosphere seems to reduce foaming. As a result, since no volume expansion was observed, samples heated under SO2-air flow, apparently melt at lower temperatures with respect to dry air conditions. The mineral phases transformation of the ashes during the heating process was studied by X-Ray diffraction and it was found that the low temperature transformations are essentially related to Iron and Alkalis reaction with aluminosilicates to form a glassy phase. On the other hand, high temperatures transformations are related to quartz and mullite solubilization which is closely dependent to the amount of Calcium, and therefore of anorthite phase, in the ash sample.