The capacity to damp mechanical vibrations is one of the most important properties of granite-epoxy composites, even superior to the cast iron one. For this reason, these materials have been adopted for manufacturing of tool machine foundations and precision instruments. This work presents a study concerning the behavior of particulate composite beams, based on granite powder and epoxy, subjected to mechanical vibrations. Composite samples were prepared with different combinations of processing variables, like the weight fraction of epoxy in the mixture and size distributions of granite particles. The damping behavior of the material was investigated adopting the logarithmic decrement method. Samples, in the form of prismatic beams, were excited in the middle point and the output signal was measured in a point located at the extremity. The obtained results showed that composite samples, with weight fractions of about 80% of granite and 20% of epoxy, presented damping properties approximately three times greater than gray cast iron.
This paper presents a processing study of the polymer matrix composite (PMC) developed with an epoxy polymeric matrix reinforced with particulate ceramic granite. This PMC composite has been reported to be used as structural parts of machine tools and Coordinate Measuring Machines due to its superior vibration damping characteristics and reduced processing cycle over cast iron. The investigated processing variables were epoxy content and particle size and the mechanical characterization was carried out by compressive tests. Rejects of granite with particle size smaller than 500 µm were prepared by crushing, milling and classification operations. The powder was mixed with different compositions of epoxy resin, between 15 and 20% in weight. An experiment was planned and executed according to the Factorial design technique using two variables at two levels. The obtained cylindrical samples were submitted to compressive strength tests and the results showed a maximum resistance of 114.23 MPa at 20 wt. (%) epoxy, value close to that of the literature.
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