Magnetic polymer composites containing recycled neodymium-iron-boron (NdFeB) powder and natural rubber (NR) were prepared by the two-roll mill technique. Their mechanical and cure properties were studied as a function of NdFeB loading from 0-120 phr. With increasing magnetic loading, the cure time of the NdFeB-NR composites were exponentially decreased because of the reduction of the polymer chain crosslink. The tensile strength of the NR compound, related to the cure characteristics, was reduced by 40% by the addition of 10 phr NdFeB fillers because of the inhibition of the stress-induced crystallization. However, the variation in loading from 30-90 phr has modest effects on the tensile strength as well as elongation at break and the hardness. Furthermore, recycled NdFeB-NR composites had higher modulus and lower percentage of swelling in this magnetic loading regime. Simple tests confirmed the distribution of magnetic stray field around pieces of NdFeB-NR composites.
Cobalt ferrites of 0-45 wt% were incorporated in polypropylene by the extrusion technique. With increasing magnetic loading, the magnetizations were linearly increased according to the rule of mixture and the electrical permittivity was also proportional to the loading as described by Wagner's equation. The magnetic permeability may be increased but was reduced to minimal at high frequencies because of the substantial coercive field of cobalt ferrites after the extrusion. Without considerable adsorption of polymer matrix on magnetic fillers, the storage and loss modulus from 30 to 180 C of polypropylene were decreased by cobalt ferrites additions.
Cobalt ferrite (CoFe 2 O 4 ) powders synthesised by sol-gel techniques were incorporated into natural rubber (NR) and polyurethane (PU) by two-roll milling at different loadings from 0 to 45 phr. In either NR or PU composites, the magnetisations were proportional to the CoFe 2 O 4 loading, but the coercive field remained rather insensitive to the loading. The frequency response from 1 MHz to 1 GHz revealed that the real part of the magnetic permeability increased significantly only in the case of 45 phr CoFe 2 O 4 , while the imaginary part was modest in both NR and PU composites. In contrast, the electrical permittivity of CoFe 2 O 4 -PU was larger than that of CoFe 2 O 4 -NR composites, and both parts at 100 MHz had linear variations with the loading, in agreement with Wagner's equation.
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