A series of new waterborne polyurethanes (WPUs) was successfully prepared by prepolymer process from renewable source, hydroxytelechelic natural rubber (HTNR), with different amounts of DMPA (1.6-8.4 wt %), different molecular weights (1000-4000 g mol À1 ), and different levels of epoxide (0%-20%) of HTNR. It was found that the urethane conversions of prepolymer were over 80% as calculated by FTIR technique. The resulting HTNR2000-based WPUs exhibit a uniform particle size, which decreases from 420-to 83-nm diameters with an increase in the amount of DMPA from 2.9 to 6.6 wt %. The particle size also decreases with an increase of soft segment or with an increase of epoxide content. They are well stable more over 6 months and without a significant difference in particle size compared with starting of them. Chemical structure of WPU films was confirmed by FTIR, 1 H-NMR, and 13 C-NMR. Molecular weight and polydispersity were determined by SEC. In addition, thermal and water uptake properties were investigated. The experimental results reveal that the DMPA content, molecular weight of HTNR, and epoxide content play an important key role in water uptake and thermal properties.
Novel flexible polyurethane foams were successfully prepared from a renewable source, hydroxytelechelic natural rubber (HTNR) having different molecular weights (1000-3400 g mol À1 ) and variation of epoxide contents (EHTNR, 0-35% epoxidation) by a one-shot technique. The chemical and cell structures as well as physico-mechanical, thermal, and acoustic properties were characterized and compared with commercial polyol analogs. The obtained HTNR based foams are open cell structures with cell dimensions between 0.38 and 0.47 mm. The HTNR1000 based foam exhibits better mechanical properties but lower elongation at break than those of commercial polyol analog.However, the HTNR3400 based foam shows the best elastic properties. In a series of EHTNR based foams, the tensile and compressive strengths show a tendency to increase with increasing epoxide content and amount of 1,4-butanediol (BD). The HTNR based foams demonstrate better low temperature flexibility than that of the foam based on commercial polyol. Moreover, the HTNR based polyurethane foams was found to be an excellent absorber of acoustics.
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