In this paper, the effects of organic based stabilizers (OBS) are investigated and compared with traditional lead (Pb) and calcium zinc (CaZn) heat stabilizers regarding their processability, mechanical property, and thermal degradation behaviors in rigid PVC pipe applications. In addition, the effects of repeated processing cycles on the degree of gelation and the impact strength of the PVC/OBS, PVC/CaZn, and PVC/Pb are also examined. A repeated processing cycle of those three types of the heat stabilizers up to four cycles was found to increase the degree of gelation and proved no significant effect on the impact strength and heat resistance of the resulting PVC samples. The OBS showed a positive effect on preventing the autocatalytic-typed thermal degradation of the PVC samples. This leads to a longer retention time for the initial color change of the PVC/OBS compared to PVC/Pb or PVC/CaZn systems. This characteristic was related to a more uniform fusion behavior of the PVC/OBS, i.e., the lowest gelation speed and the longest fusion time. The non-isothermal kinetic parameter determined by the Kissinger and Flynn–Wall–Ozawa methods of the dehydrochlorination stage of the PVC/OBS was in satisfactory agreement and continued to compare with the PVC/Pb and PVC/CaZn systems. The results indicated that the OBS might decrease the dehydrochlorination rate of PVC, implying that PVC/OBS was more stable than PVC/Pb and PVC/CaZn systems.
Organic based stabilizers have been considered as a new technology providing environmentally friendly heat stabilizer for PVC pipe production to substitute conventional lead stabilizer as well as calcium zinc stabilizer. In this research, PVC samples stabilized with 5 types of heat stabilizers i.e. 1) commercial lead stabilizer, 2) commercial calcium zinc stabilizer, 3) commercial organic based stabilizer (OBS), 4) 1,3-dimetyl-6-aminouracil (DAU) and 5) eugenol, were investigated. From dynamic mechanical analysis, storage modulus at room temperature of PVC stabilized with DAU was found to provide the highest value among those stabilizers. Glass transition temperature of the PVC stabilized with all types of heat stabilizers was determined to be approximately 99°C except the value of about 89°C in eugenol stabilized PVC. Furthermore, PVC stabilized with commercial lead, calcium zinc stabilizer and commercial OBS could be reprocessed up to at least 5 cycles. Whereas, PVC stabilized with DAU was found to be able to withstand the processing cycle up to 4 cycles. Additionally, PVC stabilized with DAU showed the most outstanding short term thermal stability and can maintain its original color for at least up to 4 processing cycles. Finally, repeated processing of PVC stabilized with each type of heat stabilizers showed negligible effect on mechanical properties for at least up to 3 processing cycles. From the above results, it is evident that DAU showed high potential use as a safe and effective organic based heat stabilizer for PVC to substitute traditional lead or calcium zinc compounds.
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