Refers to how the mechanical properties of polymer‐based composite objects produced via rapid layered fabrication methods can be improved significantly using short discontinuous fibres as reinforcements. Notes in this context, that the viscosity of the uncured fibre‐photopolymer composite liquids affects the raw‐material handling, the layer formation and the draining operations. Assesses the effects of aspect ratio, surface coating and volume fraction of short glass fibres on the viscosity of the fibre‐photopolymer composite liquids. Based on extensive experimentation and analysis, concludes that the shear viscosity of the composite liquids increases with increasing fibre‐volume fraction, showing that this effect is more pronounced at low shear rates than at high shear rates. Reveals, similarly, that the aspect ratio of the dispersed fibres has a stronger effect on the increase of viscosity at low shear rates and that the surface coating of the dispersed fibres also affects the viscosity of the composite liquids.

Swelling of normal corn starch granules through heating in water leads to enlargement of the starch particles and a corresponding increase in internal cavity size. Through control of the swelling extent, it is possible to tune the size of the internal cavity for the starch microcapsules (SMCs). The swelling extent can be controlled through regulation of the swelling time and the swelling temperature. Since the swelling extent is correlated with particle size and solubility, these aspects may also be controlled. Imaging the SMCs at increasing levels of swelling extent using scanning electron microscopy (SEM) allowed for the internal cavity swelling process to be clearly observed. Brightfield and polarizing light microscopy validated the SEM observations. Confocal laser scanning microscopy provided further validation and indicated that it is possible to load the SMCs with large molecules through diffusion. The highly tunable SMCs are novel microparticles which could have applications in various industries.