The article discusses the effect of epilamated coatings during mandrelling. The picture of the change in contact stresses in the DEFORM-3D system is presented. It was established that a decrease in the coefficient of friction from 0.9 to 0.6 leads to a decrease in the number of foci and areas of contact stresses, as well as temperature analysis showed that a decrease in the friction forces reduces heat transfer in the cutting zone by about 40 ° C.
The article shows the relevance and scientific significance in the use of a combined processing method that combines the cutting process and surface plastic deformation, which provides an increase in the efficiency of processing of the basic flat end surfaces of electrical parts made of copper, the study of the patterns of microrelief formation during mechanical processing and plastic deformation of a copper surface. It was found that the use of a combined tool allows you to combine several transitions, which provides an increase in processing productivity by reducing the machine and auxiliary processing time. Replacing the grinding operation of the existing technological process with diamond burnishing can significantly improve the quality of the processed surface.
The article is devoted to one of the promising methods of increasing the penetrating ability of COTS into the zone of contact interaction between a tool and a workpiece and accordingly increasing operational characteristics of tool life by applying to the working surface fluorine-containing surface-active (FLUOR-SAS) from epilame solutions. Tribological tests were carried out using a special installation, where the test conditions are close to the conditions characteristic of the drilling process. Based on the results of the experiment, it was found that the effectiveness of epilamiting directly depends on the cutting speed, which determines the temperature in the contact zone.
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