Overhead cranes are widely used at industrial enterprises for transportation of materials and products. They are successfully adaptable to technological processes used at an enterprise and their exploitation is inexpensive; in addition, the price of cranes is relatively low. However, extension of requirements set for technological processes results in shortened time for transportation and stiffened requirements for accuracy of cargo delivery and cargo safety. In the attempts to satisfy the latter requirements, particular attention is paid to swings of the cargo-holding rope. There is a number of factors that cause increased requirements for the control system of the crane drive. The slewing movement affects the total system of the crane and aggravates the crane movement control. In modern overhead cranes, the abilities and qualification of an operator (who is assisted by a certain anti-swing system) predetermine the cargo swings and the accuracy of its positioning. The said circumstance latterly caused a particular attention to computerisation of overhead crane control. However, a nonlinearity of the mechanical system of a crane and complicated control of swings often cause undesirable swings, in particular in the beginning and the end of cargo transporting process, thus reducing the efficiency of usual crane control systems. In addition, it should be taken into account that the parameters of a crane, as a controlled mechanical system, depend on the cargo and the conditions of its transportation. Consequently, a development of an effective cargo swing reduction system is a currently topical engineering problem.
In the recent period, girder bridge cranes are replaced with double-beam overhead cranes with a rectangular cross-section of the beams. In addition, new materials are used for producing them thus applying other values of allowable loads and deformations. The paper focuses on two overhead cranes working for JSC Vilniaus kranai (Vilnius Cranes). The presented mathematical model provides an opportunity to assess the structural peculiarities of the above introduced cranes. The calculated results of dynamic loads appearing in the beginning and the end of the lifting process and having an impact on the lifting mechanism and metal structure are provided in the article.
SummaryThis paper deals with the problems encountered in the fault diagnosis in damped rotorbearing systems used in centrifugal milk separators. It is shown that direct bearing vibration measurements are more reliable than indirect (through rotor housing) vibration measurements. However, in most cases it is not possible to measure bearing vibrations directly. The factors causing large diagnostic measurement errors, such as the influence of the vibration damping system, step-up gear and electric motor noise are discussed in the paper. It is established that vibration measurements of the damping system are noninformative and cannot be used to diagnose faults in bearings. It is proposed to use the vibration spectra correlation to predict bearing failures in rotor-bearing systems of this type.
A method of reducing load oscillations that occur when overhead crane reaches destination position is presented in the article. The use of control drive scheme of crane bridge and trolley that ensures a smooth phase trajectory transition of the load to the optimum trajectory in accordance with Pontryagin's maximum principle is proposed. Mentioned control system changes the magnitude or direction of the traction force at the moment when the load is located above the destination. It is found that the degree of change of the traction force depends on the hoisting rope deviation angle from vertical. This study was conducted in order to provide more accurate and fast handling of loads by overhead crane.
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