Damage detection in composite laminated panels using Lamb waves is demonstrated with an innovative use of a sensor array and processing algorithm. Two models were developed to characterize the Lamb wave propagation properties of orthotropic panels. Predictions of the dispersion relations were made for a fiber-reinforced composite laminate. Experiments were conducted to empirically characterize the wave propagation behavior in a manufactured laminate. Piezoelectric patches were used as sensors and actuators in the experiments. Comparisons were made between analytical predictions and experimental results, which demonstrate that the higher order model captured essential wave propagation behavior at frequencies of interest. Sensor arrays and associated processing were used for wavenumber decomposition and filtering of the Lamb wave modes. Composite laminates were manufactured with an embedded defect to simulate inter-ply delamination. Experiments were conducted to detect the presence of delamination damage in a composite laminate.

Phased array filters using piezoelectric sensors are presented as an approach to detect damage in isotropic plates. Plate dynamics can be described in terms of wave propagation. Boundaries and other discontinuities, such as damage, produce reflections from incident wavefronts. Phased arrays, acting as a directional filter, can be used along with a wave propagation approach to look in different directions on a plate. Damage to the plate can be inferred if there is a significant change in the transient response of the plate. The location of this damaged area can be determined using the phased sensor array response. This paper presents results from simulated damage on an isotropic plate. A piezoelectric sensor array is used to actively interrogate the plate to determine the presence and location of damage using low frequency Lamb waves.

A damage detection method based on an innovative 2D phased sensor array made of piezoelectric paint is proposed for in situ damage detection of a thin isotropic panel using guided Lamb waves. A design analysis of candidate 2D arrays based on spiral, cruciform and circular element layouts is performed. In this study, a 2D phased sensor array with a spiral configuration is fabricated using a piezoelectric composite (piezopaint) patch and used for detecting damages in an aluminum panel. Steered array responses are generated from the raw sensor signals using a directional filtering algorithm based on phased array signal processing. The fundamental flexural (or transverse), A0 mode, of the guided Lamb waves is used though the sensing and analysis technique is not limited to the mode used in this work. To enhance the proposed analysis technique, empirical mode decomposition (EMD) and a Hilbert–Huang transform (HHT) are applied. A new damage detection algorithm including threshold setting and damage index (DI) calculation is developed and implemented for detecting damages in the form of holes and a simulated crack. The characteristic damage indices consistently increase as damage size grows.

This study presents the performance evaluation of a vibration-based energy harvester using macro-fiber composite (MFC) elements, which can harvest power from environmental or ambient vibration and shock. An innovative multi-tier energy harvester (MTEH), comprised of a small number of vibrating beam elements with same fundamental frequencies, is developed in this study to overcome the harvested power limitations of single-tier energy harvesters (STEHs) with only a single vibrating beam element. First, the governing equations of motion of an MTEH were theoretically obtained for series and parallel connections of pairs of MFC patches on each tier surface. Based on the theoretical model, a vibration-based MTEH, having three tiers with MFC patches adhered to the bottom and top of each tier surface, was designed and fabricated. MTEH performance, which included generated voltage, current, and power, was experimentally and theoretically evaluated in the frequency domain and compared with that of a similar STEH.

This study presents a comparison of the energy harvesting capacity of monolithic and composite piezoelectric materials, especially in the same energy harvesting configuration. The energy harvesting device was composed of a cantilever beam with active piezoelectric materials, a full-bridge rectifier circuit and an electrical load (resistance). Two energy harvesting devices were fabricated, both of which had piezoelectric patches mounted on top and bottom of the cantilever vibrating element. The first energy harvesting device utilized PZT-5H patches as a monolithic piezoelectric material, and the second energy harvesting device used macro-fiber composite patches as a composite piezoelectric material. The vibrating element used in this study was a stainless steel cantilevered beam with the same dimension as the patch. Characteristics of the energy harvesting devices, including generated power, current, and voltage, were compared in frequency domain and evaluated with respect to the electrical load under different excitation levels. In addition, the effects of the natural frequencies of the energy harvesting devices to the harvesting performance were evaluated. The power density (i.e. power over volume) and specific power (i.e. power over mass) of the energy harvesting devices were compared. In addition, the current density (i.e. current over volume) and specific current (i.e. current over mass) were also presented. Finally, the charging and discharging performances of the energy harvesting devices were also evaluated using a polymer Li-ion battery as the electrical load.