An unshrouded impeller is being developed for high head pumps to reduce costs and disk friction losses. On the other hand, research of internal flow in a diffuser did not clearly reveal flow structure. In this experiment, we measured the velocity distribution at the diffuser inlet and outlet plane using laser doppler velocimetry (LDV) to capture the flow from the unshrouded impeller. The relation between the total pressure and velocity distribution was evaluated. The circumferential velocity and meridian velocity were measured by short-focus LDV (Diode Laser, 74mW) about the circumferential and the height direction of the vane direction. Operating conditions in this steady measurement are at the design point flow rate. The result was compared with computational fluid dynamics (CFD) simulations carried out in steady conditions at the previously defined operation points. In this experiment, a phenomenon that the streamline moved toward the shroud side was confirmed. There was also a region where the static pressure increased on the shroud side at the diffuser inlet. This phenomenon was caused by the influence of the tip leakage flow of the unshrouded impeller downstream and the gap of the impeller’s main plate. Furthermore, two high velocity regions on the hub and shroud side at the diffuser outlet were observed because of the secondary flow in the diffuser. From the above studies, it was clarified that the ununiform flow in the diffuser was caused by the influence of the secondary flow in the unshrouded impeller.

Rocket turbo pumps and industrial pumps such as water feed pumps are required to work under high pressure conditions, therefore low specific speed pumps are needed in spite of high rotational speed. In recent years, unshrouded impellers were used because of easy manufacturing and cost reduction. However, when low specific speed unshrouded impellers are used in such conditions, complex tip leakage flow occur and decrease impeller performance. In addition, splitter blades are often used, the internal flow becomes even more complicated. Therefore, such the internal flow of the unshrouded impeller must be clarified. In this research, we have studied such a centrifugal pump, and we have analyzed the internal flow using experiments and CFD (Computational Fluid Dynamics) simulations. The experimental verification was carried out by measuring the total pressure distribution on the outlet of the impeller and the diffuser. The unsteady static pressure distribution at the shroud side of the impeller was measured to confirm pump performance. We used two types of CFD simulation to evaluate the internal flow in detail. In the first CFD simulation, the unsteady internal flow of an impeller was evaluated by carrying out DES (Detached Eddy Simulation) with a periodic boundary condition that does not contain the diffuser. In the second CFD simulation, interaction between the impeller leakage flow and the diffuser internal flow was evaluated by DES with the whole impeller and diffuser. From the experimental verification and CFD simulation, it was confirmed that a large-scale vortex structure caused by the tip leakage flow and the secondary flow was observed in the impeller blade-to-blade. And the influence of the impeller leakage flow on the diffuser internal flow and the diffuser performance was evaluated. From the above studies, it was confirmed that the tip leakage flow has a large influence on the impeller internal flow and the diffuser performance.

The unsteady internal flow in a low specific speed centrifugal pump was experimentally and numerically investigated. Unshrouded impellers enable high head designs but on the other hand, they exhibit complicated internal flow and an efficiency decline compared to shrouded impellers. Furthermore, the complicated impeller outlet flow induces unsteady internal flow in the vaned diffuser. Therefore, a detailed investigation of the internal flow is required in order to increase the efficiency of these low specific speed centrifugal pumps. The aims of this paper are to clarify the loss mechanisms in the impeller and to investigate the effect of impeller outlet flow to the diffuser internal flow at the design point. The detailed pump internal flow is investigated using unsteady computation, which enables the computation of the 3D flow pattern. The reversed flow and the secondary flow are induced by the tip leakage flow, and this creates a high loss region in the blade-to-blade region. On the other hand, the mixing effect is remarkable at the impeller outlet, and this affects the creation of the wake. This flow behavior makes the internal flow of the diffuser unsteady and the diffuser performance fluctuates due to the impeller wake at the design point.

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