The thermal decomposition kinetics of ammonium perchlorate (AP)/hydroxyl-terminated-polybutadiene (HTPB) samples, with Iron Oxide catalyst at nano and micro scale were studied by thermal analysis techniques at different heating rates in dynamic nitrogen atmosphere. The exothermic reaction kinetics was studied by differential scanning calorimetry (DSC) in isothermal conditions. The Arrhenius kinetic parameters were obtained by Flynn-Wall and Ozawa Kissinger and Starink methods. The propellant samples thermal decomposition was studied simultaneously by TG-DTA. For this purpose, solid propellant grains containing nano and micro scale iron oxide were formulated. The effect of catalysts on the propellant burning rate and the propellant initiation sensitivity were also evaluated by friction and impact. The effect of the catalyst in the propellant binder reaction was evaluated by viscosity and mechanical properties. SEM/EDS technique was used to evaluate the iron oxide morphology. Three bench firing tests were performed with rockets motor in order to know the ballistics parameters.
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