Exchange-coupled fct-FePd/alpha-Fe nanocomposite magnets were fabricated by converting anisotropically phase-segregated Pd/gamma-Fe2O3 nanoparticles via the interfacial atom diffusion. The magnetically hard fct-FePd phases formed by the interdiffusion between alpha-Fe and fcc-Pd phases nearly preserve their sizes at the nanometer scale because they are surrounded by the alpha-Fe matrix. The VSM measurements reveal that the exchange coupling between the soft and hard phases has been realized.

Nanocomposite magnets (NCMs) consisting of hard and soft magnetic phases are expected to be instrumental in overcoming the current theoretical limit of magnet performance. In this study, structural analyses were performed on L1(0)-FePd/α-Fe NCMs with various hard/soft volume fractions, which were formed by annealing Pd/γ-Fe(2)O(3) heterostructured nanoparticles and pure Pd nanoparticles. The sample with a hard/soft volume ratio of 82/18 formed by annealing at 773 K had the largest maximum energy product (BH(max) = 10.3 MGOe). In such a sample, the interface between the hard and soft phases was coherent and the phase sizes were optimized, both of which effectively induced exchange coupling. This exchange coupling was directly observed by visualizing the magnetic interaction between the hard and soft phases using a first-order reversal curve diagram, which is a valuable tool to improve the magnetic properties of NCMs.