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The morphology and the crystallization of blends of poly(vinylidene fluoride) (PVDF) with polyamide-6 (PA-6), and with poly(butylene terephthalate) (PBTP), were investigated in detail by electron microscopy and by DSC. In some of the blends, the dispersed component exhibits rather small particle sizes and, followingly, a high number density of the dispersed particles which is in the order of magnitude of, or exceeds the number density of the usually nucleating heterogeneities. In these blends, the crystallization of the dispersed component proceeded in two steps, induced by different nucleating species ("fractionated crystallization"). The nuclei concentrations in the components and the specific interfacial energies of the PVDF nucleation steps were estimated. An unusual type of fractionated crystallization occurs in some cases: matrix and disperse phases crystallize completely coincident due to a specific mutual nucleating efficiency of both components. An estimation of the interracial energies involved suggests a nucleating activity of PVDF crystals for PA-6. Moreover, a rise of the crystallization temperatures of the PA-6 and PBTP matrix phases is observed that may indicate a migration of nucleating impurities during melt processing from PVDF towards the second component.

A survey is presented on the crystallization kinetics and the morphology of miscible crystalline/crystalline polymer blends. There are only few corresponding systems. In them, however, a number of strange kinetic and structural phenomena can be observed: (i) spherulitic crystallization of the components side‐by‐side, (ii) “interpenetrating crystallization,” (iii) “interlocking spherulitic crystallization,” and (iv) “interfilling crystallization.” Cocrystallization is forbidden for crystallographic reasons. The blend partners grow instead in their own lamellar stacks, and mixed lamellar stacks are a seldom and questionable exception. They crystallize also usually stepwise and not simultaneously. Upon step crystallization, the crystallization of the second component is determined by its redistribution with crystallization of the former. Those composition inhomogeneities are an independent issue that arises also with the development of the morphology in crystalline/amorphous blends, and a corresponding survey is yielded, too. The blend poly (vinylidene fluoride)/poly‐β‐hydroxybutyrate is a convenient model system as it can show all of these morphological and kinetic features after suitable thermal treatment. Some of them are demonstrated in the present publication. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1917–1931, 2007

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