The safe operation of petrochemical plant requires screening of the pipework to ensure that there are no unacceptable levels of corrosion. Unfortunately, each plant has many thousands of metres of pipe, much of which is insulated or inaccessible. Conventional methods such as visual inspection and ultrasonic thickness gauging require access to each point of the pipe which is time consuming and very expensive to achieve. Extensional or torsional ultrasonic guided waves in the pipe wall provide an attractive solution to this problem because they can be excited at one location on the pipe and will propagate many metres along the pipe, returning echoes indicating the presence of corrosion or other pipe features. Guided Ultrasonics Ltd have now commercialised the technique and this paper describes the basis of the method, together with examples of practical test results and typical application areas.
The practical testing of pipes in a pipe network has shown that there are issues concerning the propagation of ultrasonic guided waves through bends. It is therefore desirable to improve the understanding of the reflection and transmission characteristics of the bend. First, the dispersion curves for toroidal structures have been calculated using a finite element method, as there is no available analytical solution. Then the factors affecting the transmission and reflection behavior have been identified by studying a straight-curved-straight structure both numerically and experimentally. The frequency dependent transmission behavior obtained is explained in terms of the modes propagating in the straight and curved sections of the pipe.
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