Elastin-mimetic peptide polymers have been synthesized, and the morphological properties
of fabricated small diameter fibers and nonwoven fabrics have been characterized. An 81 kDa recombinant
protein based upon the repeating elastomeric peptide sequence of elastin (Val-Pro-Gly-Val-Gly)4(Val-Pro-Gly-Lys-Gly) was obtained through bacterial expression of an oligomerized gene coding for tandem
repeats of the monomer. The protein was processed into fibers by an electrospinning technique and
morphology defined by SEM and TEM. The choice of processing parameters influenced both fiber diameter
and morphology with diameters varying between 200 and 3000 nm and three morphological patterns
noted: beaded fibers, thin filaments, and broad ribbonlike structures. Detailed image analysis of nonwoven
textile fabrics produced from elastin-mimetic fibers revealed that the distribution of single fiber orientation
was isotropic with an associated unimodal distribution of protein fiber diameter. In a dry state, the ultimate
tensile strength of nonwoven fabrics generated from elastin-mimetic peptides was 35 MPa with a material
modulus of 1.8 GPa.
Electrospun nanofibers present an exciting avenue for development of novel materials with welldefined functionalities; however, broadening the scope of electrospinning to a diverse range of polymers remains a major challenge. In particular, a recurring issue in this field is the inability to spin polymers at lower concentrations in order to achieve smaller fiber diameters. This work explores the use of associative polymers as a means to overcome this limiting factor that prevents the electrospinnning of nanofibers from low-concentration polymer solutions. Hydrophobically modified alkali-soluble emulsion (HASE) polymers are comblike associative polymers with pendant hydrophobes that form a network in aqueous media consisting of both intra-and intermolecular hydrophobic junctions. Rheological measurements reveal that addition of HASE polymers in small amounts to poly(ethylene oxide) solutions leads to considerable increase in viscosity as well as dynamic moduli of the system. More importantly, these rheological changes are translated into significant changes in fiber morphology, from beaded to uniform nanofibers, as well as reduction in fiber diameter. The concept of using rheology modifiers is further extended to another associative polymer, guar galactomannan, which associates through a different mechanism. Similar improvements in fiber formation are observed, thereby lending credence to the universality of this approach.
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