Ti, Ni, and Ti/Ni plasma immersion ion implantation is carried out on the AM60 magnesium alloy with a 6 × 1016 ions/cm2 fluence and energy of 35 keV. The corrosion and wear properties of the ion-implanted samples are determined systematically by X-ray photoelectron spectroscopy, X-ray diffraction, scanning electron microscopy, electrochemical methods and wear tests. A Ni-rich layer composed of α-Mg, Ni2O3, and NiTi2 is formed on the surface after dual Ti/Ni ion implantation, and the ion implantation range is approximately 300 nm. The corrosion resistance of the Ni- and Ti/Ni-implanted AM60 samples is significantly reduced in the 3.5% NaCl solution. However, NiTi2 does not adhere well to the grinding ring during the wear test due to the bonding properties, and the sample implanted with both Ti and Ni shows the best wear resistance.

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During pulsed laser welding of AZ 31B magnesium (Mg) alloy and T2 pure copper (Cu), Cu2Mg and Mg2Cu are generated, but the bonding ability of the two compounds is usually weak, resulting in low strength. In order to improve the joint of two dissimilar metals, a zinc interlayer was inserted between the Mg alloy and Cu, and the effects of the thickness of the Zn interlayer on the microstructure and properties of the joint were studied. The fused zone consisted of Cu2Mg and MgZn, and, according to first-principles calculation, in the same energy range, the area enclosed by the density of the state curve of MgZn was larger than that of Cu2Mg. Hence, the bonding ability of MgZn was better than that of Cu2Mg, and MgZn improved the strength of the welded joint. The most advantageous thickness of the Zn interlayer was 0.1 mm, and the shear strength was 48.15 MPa that was 161% higher than that of the directly welded Mg/Cu joint.