The wetting behavior of droplets on the surfaces of hydrophobic coal slices is measured with a CCD camera and simulated with the volume of fluid (VOF) numerical method. Experimental results reveal that the contact angle changes exponatially with time and the wettability decreases with the increasing rough microstructures of coal slice surfaces. There is a good agreement between numerical simulations and experimental results. Meanwhile, it is found that droplet with a smaller volume can enhance the hydrophilic. The dust-fall theory of fine droplets is useful to improve the wettability of dust and enlarge the contact ratio between dust and droplets, which can help to design wet-type dust-fall equipment and provide new way for the control of respiratory dust.
In order to reduce load impact and hydraulic leakage happened in the process of locked rope switching or stroke arrival for the present rope changing devices, a novel type of rope changing device with clamping chain transmission is designed based on the "pipe forming mechanism". The new device fundamentally improves the safety and stability of steel-rope. By theoretical deduction, the steel-rope transverse vibrations in rope changing of the new device are calculated. Results show that the compacting force of locked-rope mechanism can reduce the transverse vibration amplitude by 80 % or more, which is caused by the polygon effect in chain transmission; as the increasing rigidity of locking disc spring, the limitation for transverse vibration displacement of wire rope becomes stronger, and the effect is fading when the rigidity reaches a certain value. Transverse vibration trends of steel-rope from test are consistent with the theoretical calculation results, which verify the correctness of the theoretical calculation; The maximum vibration amplitude of steel-rope is less than 0.4mm, effectively limiting the transverse vibration caused by the polygon effect in chain transmission and making the steel-rope work continuously and smoothly.
This paper studies the tribological properties of the ZrO2-coated spherical joint pair of the axial piston pump in a high water-based emulsion medium. Firstly, atmospheric plasma spraying was used to prepare the ZrO2 coating on the surface of the spherical joint pair. Secondly, the tribological characteristics of the steel-steel pair and ceramic-ceramic pair were analyzed by the friction and wear testing machine under the conditions of a high water-based emulsion concentration, load size, and load frequency. White light interference three-dimensional surface profiler and scanning electron microscope were used to analyze the original and worn surfaces of the samples, and then the friction and wear of the different material pairs were discussed. The results show that the friction reduction and wear resistance of the ceramic ball joint are superior to those of the steel ball joint. When the load is 100 N, the frequency is 1 Hz, and the emulsion concentration is 5%, and the friction coefficient and wear loss of the ceramic-ceramic ball joint pair are the lowest. The emulsion concentration and load have great influence on the friction coefficient and wear amount, while the frequency has little influence on them. With increasing concentration of the emulsion, the friction coefficient decreases and tends to be stable, but with increasing of load, the friction coefficient and wear increase. The friction coefficient and wear loss of the ceramic-ceramic ball joint in pure water are 0.25 times higher than those of the steel ball joint under the same working conditions. Therefore, when the concentration of the high water-based emulsion is 5%, 100 N load, 1 Hz frequency, the ceramic-ceramic ball joints display the best friction and wear resistance of the two. The research results provide a theoretical basis for the design, manufacture, and application of the ceramic coating hydraulic components in a high water-based emulsion medium.
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