Textile
waste is a major waste source found in landfills around
the world today, due to increases in population, fast fashion cycles,
and inefficient recycling technologies. Here we demonstrate a textile
recycling process whereby waste denim is dissolved into a binary solvent
and a regenerated cellulose fiber is wet spun. We show that using
this process the spun fiber can be regenerated whereby the original
color of the waste garment is maintained or regenerated in the absence
of color. The retention of color can be significant since the regenerated
fibers do not need to be redyed, saving considerable water and energy
that is typically required in the traditional textile dyeing processes.
This process utilized dimethyl sulfoxide (DMSO) as a cosolvent with
ionic liquid 1-butyl-3-methylimidazolium acetate ([Bmim]OAc) for the
dissolution of the denim waste. The addition of the cosolvent allowed
fast dissolution of the cellulosic materials while reducing the viscosity
of the spinning dope. The regenerated discolored cellulose fibers
produced had similar mechanical properties and morphology to that
of viscose fibers, a common regenerated cellulose fiber used extensively
in the textile industry. Furthermore, the utilization of binary IL
solvent with high DMSO concentration (1:4) reduces the overall process
cost. Synopsis: Recycling waste denim creating a regenerated cellulose
fiber which can retain the color of the starting textile item or the
color can be removed leaving a neutral fiber.
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