The effect of extrusion – forging multistage hot deformation on tensile properties of the 2024Al/Al18B4O33w composites is investigated. The extruded 2024Al/Al18B4O33w composites are used as blanks. The tensile properties of the extruded 2024Al/Al18B4O33w composite followed by secondary deformation are studied. The effects of holding temperature and deformation degree on tensile properties of the extruded composite are discussed. The results show that due to the reduction in stress concentration and dislocations, ultimate tensile strength of the extruded 2024Al/Al18B4O33w composite held at 400 °C for 1 h is lower than that of the extruded composite without holding. Increasing holding temperature from 300 °C to 450 °C, ultimate tensile strength of the extruded 2024Al/Al18B4O33w composite increases firstly and then decreases. The extruded 2024Al/Al18B4O33w composite held at 400 °C for 1 h followed by secondary forging with the larger length to width ratio of 4 : 1 has the ultimate tensile strength of 456.1 MPa, higher than that of the extruded 2024Al/Al18B4O33w composite without secondary forging.

To flake the pure aluminum powder, ball grinding and forging are used. The mechanical properties of the forged B4Cp/Al composite are tested. The results show that ball milling can flake the pure aluminum powder. The alumina layer of Al2O3 on the surface of aluminum powder are broken during the ball milling and can be dispersed in the matrix as reinforcement. The hardness of the forged aluminum with flaked Al is higher of 19.5% than that without flaked. The forging can increase ultimate tensile strength of the B4Cp/Al composite. Increasing B4C volume fraction, the average hardness of the forged B4C/Al composite with flaked Al powder gradually increases, relative density gradually decreases, ultimate tensile strength first increases and then decreases.