A solid polymer electrolyte prepared by using a solvent-free, scalable technique is reported. The membrane is formed by low-energy ball milling followed by hot-pressing of dry powdered polyethylene oxide polymer, LiCF3 SO3 salt, and silane-treated Al2 O3 (Al2 O3 -ST) ceramic filler. The effects of the ceramic fillers on the properties of the ionically conducting solid electrolyte membrane are characterized by using electrochemical impedance spectroscopy, XRD, differential scanning calorimeter, SEM, and galvanostatic cycling in lithium cells with a LiFePO4 cathode. We demonstrate that the membrane containing Al2 O3 -ST ceramic filler performs well in terms of ionic conductivity, thermal properties, and lithium transference number. Furthermore, we show that the lithium cells, which use the new electrolyte together with the LiFePO4 electrode, operate within 65 and 90 °C with high efficiency and long cycle life. Hence, the Al2 O3 -ST ceramic can be efficiently used as a ceramic filler to enhance the performance of solid polymer electrolytes in lithium batteries.

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Carbon nanotubes (CNTs) based polymer nanocomposites hold the promise of delivering exceptional mechanical properties and multifunctional characteristics. However, the realization of exceptional properties of CNT based nanocomposites is dependent on CNT dispersion and CNT-matrix adhesion. To this end, we modified MWCNTs by Prato reaction to yield aromatic (phenyl and 2-hydroxy-4-methoxyphenyl) substituted pyrrolidine functionalized CNTs (fCNT1 and fCNT2) and aliphatic (2-ethylbutyl and noctyl) substituted pyrrolidine functionalized CNTs (fCNT3 and fCNT4). The functionalization of CNTs was established by Thermogravimetric analysis (TGA), Raman Spectroscopy, and XPS techniques. Optical micrographs of fCNT epoxy mixture showed smaller aggregates compared to pristine CNT epoxy mixture. A comparison of the tensile results and onset decomposition temperature of fCNT/epoxy nanocomposite showed that aliphatic substituted pyrrolidine fCNT epoxy nanocomposites have higher onset decomposition temperature and higher tensile toughness than aromatic substituted pyrrolidine fCNT epoxy nanocomposites, which is consistent with the dispersion results of fCNTs in the epoxy matrix.

In this study, the synergistic effect of functionalized carbon nanotubes (fCNT) and micron‐sized rubber particles in improving the thermomechanical properties of epoxy resin is demonstrated. fCNT is mixed with carboxyl‐terminated butadiene acrylonitrile toughened epoxy (CTBNTE) by ultrasonication followed by the addition of curing agent and mixing with planetary shear mixer. A significant improvement is noticed in fracture toughness (≈ 200%) and thermal stability (≈ 12 °C) of fCNT‐filled CTBNTE system but only a marginal improvement in fracture toughness and thermal stability of pristine CNT‐filled CTBNTE relative to epoxy. Dispersion of fCNT is better than pristine CNT in the epoxy matrix. Scanning electron microscope (SEM) images of fractured surface of fCNT‐filled CTBNTE reveal plastic deformation zone, stress whitening, and overall rougher surface compared to pristine CNT‐filled CTBNTE. The findings of our work show promise for use of fCNT in conjunction with a rubber toughener as filler for improving the properties of epoxy resin for advanced structural applications.

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