Removing inclusions from the melt is an important task in metallurgy with critical impact on the quality of the final alloy. Processes employed with this purpose, such as flotation, crucially depend on the particle size. For small inclusions, the aggregation kinetics constitute the bottleneck and, hence, determine the efficiency of the entire process. If particles smaller than all flow scales are considered, the flow can locally be replaced by a plane shear flow. In this contribution, particle interactions in plane shear flow are investigated, computing the fully resolved hydrodynamics at finite Reynolds numbers, using a lattice Boltzmann method with an immersed boundary method. Investigations with various initial conditions, several shear values and several inclusion sizes are conducted to determine collision efficiencies. It is observed that although finite Reynolds hydrodynamics play a significant role in particle collision, statistical collision efficiency barely depends on the Reynolds number. Indeed, the particle size ratio is found to be the prevalent parameter. In a second step, modeled collision dynamics are applied to particles tracked in a fully resolved bubbly flow, and collision frequencies at larger flow scale are derived.
Data from direct numerical simulations of disperse bubbly flows in a vertical channel are used to study the effect of the bubbles on the carrier-phase turbulence. We developed a new method, based on an extension of the barycentric map approach, that allows us to quantify and visualize the anisotropy and componentiality of the flow at any scale. Using this we found that the bubbles significantly enhance anisotropy in the flow at all scales compared with the unladen case, and that for some bubble cases, very strong anisotropy persists down to the smallest scales of the flow. The strongest anisotropy observed was for the cases involving small bubbles. Concerning the energy transfer among the scales of the flow, our results indicate that for the bubble-laden cases, the energy transfer is from large to small scales, just as for the unladen case. However, there is evidence of an upscale transfer when considering the transfer of energy associated with particular components of the velocity field. Although the direction of the energy transfer is the same with and without the bubbles, the behaviour of the energy transfer is significantly modified by the bubbles, suggesting that the bubbles play a strong role in altering the activity of the nonlinear term in the flow. The skewness of the velocity increments also reveals a strong effect of the bubbles on the flow, changing both its sign and magnitude compared with the single-phase case. We also consider the normalized forms of the fourth-order structure functions, and the results reveal that the introduction of bubbles into the flow strongly enhances intermittency in the dissipation range, but suppresses it at larger scales. This strong enhancement of the dissipation-scale intermittency has significant implications for understanding how the bubbles might modify the mixing properties of turbulent flows.
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