The effect of final rolling temperature and cooling process on the microstructure of 1.0C-1.5Cr bearing steel was studied, and the relationship between the microstructure parameters and subsequent spheroidization annealing was analyzed. The results indicate that the increase of water-cooling rate after hot rolling and the decrease of final cooling temperature are beneficial to reducing both the pearlite interlamellar spacing and pearlite colony size. Prior austenite grain size can be reduced by decreasing the final rolling temperature and increasing the water-cooling rate. When the final rolling temperature was controlled around 1103 K (830°C), the subsequent cooling rate was set to 10 K/s and final cooling temperature was 953 K (680°C), the precipitation of grain boundary cementite was suppressed effectively and lots of rod-like cementite particles were observed in the microstructure. Interrupted quenching was employed to study the dissolution behavior of cementite during the austenitizing at 1073 K (800°C). The decrease of both pearlite interlamellar spacing and pearlite colony size could facilitate the initial dissolution and fragmentation of cementite lamellae, which could shorten the spheroidization time. The fragmentation of grain boundary cementite tends to form large-size undissolved cementite particles. With the increase of austenitizing time from 20 to 300 minutes, mean diameter of undissolved cementite particles increases, indicating the cementite particle coarsening and cementite dissolution occuring simultaneously. Mean diameter of cementite particles in the final spheroidized microstructure is proportional to the mean diameter of undissolved cementite particles formed during partial austenitizing.

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A novel online subcritical spheroidization annealing technology is proposed. To verify the validity and advantage, microstructure, and properties of 1.0C-1.5Cr bearing steel in three process of hot rolling, spheroidization, quenching, and tempering are investigated. It is demonstrated that the refining of hot rolled microstructure is beneficial to obtaining finer spheroidized microstructure, which accelerates cementite dissolution during the austenitization process of subsequent quenching treatment. When the ferrite grain size of spheroidized microstructure decreases from 8.3 to 1.7 mm, and mean diameter of spheroidized cementite decreases from 0.38 to 0.22 mm, the prior austenite grain size of the microstructure quenched from 850 C decreases by about 27%, and mean diameter of undissolved cementite decreases by at least 20%. The fatigue limit of the tested steel after quenching and tempering is measured. It is increased from 789 to 986 MPa due to the comprehensive effect of the refining of both undissolved cementite and prior austenite grain, and the increase of retained austenite content in the martensite matrix.

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