Composite/metal stacks are widely used in aerospace structures. To study the mechanism of damage generation during drilling of carbon/epoxy composites and titanium alloy stacks, both traditional drilling and orbital drilling were used. Because the cutting parameters of the two drilling processes were different from each other, an appropriate comparing method was proposed based on the analysis of kinematics of orbital drilling and traditional drilling. The results show that high cutting temperature is the main reason for the damage generation during drilling of composite/titanium stacks. Cutting heat generated during machining of titanium alloy conducts to the composites and leads to the increase of composite temperature. High cutting temperature induces the degradation of carbon/epoxy composite properties, which results in the generation of damage during machining of composites. The cutting force in axial direction during orbital drilling is generally as high as that during traditional drilling. However, the temperature during orbital drilling is 36.3% less than that during traditional drilling. High cutting temperature and continuous chip generated during traditional drilling cause the high hole-wall roughness of titanium alloy. The lower temperature during orbital drilling is responsible for the machining quality of orbital drilling being higher than that of traditional drilling.
Possibility of a water-transportation mode to experience numerous accidental loads is predicted limitless and always demand sustainable analysis. Impact phenomenon raises as main reason of environmental damage, for instance, grounding contributes in form of short-time impact and produces massive damage on the bottom structure of a marine vessels, e.g. ship. In this work, a series of numerical experiment is conducted with considering contribution of several parameters, namely impact location and seabed topology on the bottom structure of a tanker ship. The initial stage is conducted to obtain validation of the numerical method and configuration using impact test to ensure reliability of the present methodology which considers the finite element approach. In the second stage, proposed scenarios are calculated and overall evaluation of the damage extent is performed to observe resistance and behaviour of the bottom structure. Structural condition after grounding, rupture energy and crushing force are presented to observe history of grounding process. Contribution of the numerical parameter in form of meshing size is presented to provide adequate consideration in both of physical and numerical parameters. Finally, tendency of the target structure is summarized to provide prediction of further behaviour during the bottom structure experiences grounding with various scenarios. An alternative solution in respecting time cost is proposed and can be considered for other impact simulation and analysis.
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