The exhaust gas from an internal combustion engine contains approximately 30% of the thermal energy of combustion. The exhaust-gas heat-recovery systems aim to reclaim a proportion of this energy in a bottoming thermodynamic cycle to raise the overall system thermal efficiency. The inverted Brayton cycle (IBC) considered as a potential exhaust-gas heat-recovery system is a little-studied approach, especially when applied to small automotive power-plants. Hence, a model of the inverted Brayton cycle using finite-time thermodynamics (FTT) is presented to study heat recovery applied to a highly downsizing automotive internal combustion engine. IBC system consists of a turbine, a heat exchanger (HE), and compressors in sequence. The use of IBC turbine is to fully expand the exhaust gas available from the upper cycle. The remaining heat in the exhaust after expansion is rejected by the downstream heat exchanger. Then, the cooled exhaust gases are compressed back up to the ambient pressure by one or more compressors. In this paper, the exhaust conditions available from the engine test bench data were introduced as the inlet conditions of the IBC thermodynamic model to quantify the power recovered by IBC, thereby revealing the benefits of IBC to this particular engine. It should be noted that the test bench data of the baseline engine were collected by the worldwide harmonized light vehicles test procedures (WLTP). WLTP define a global harmonized standard for determining the levels of pollutants and CO2 emissions, fuel consumption. The IBC thermodynamic model was simulated with the following variables: IBC inlet pressure, turbine pressure ratio, heat exchanger effectiveness, turbomachinery efficiencies, and the IBC compression stage. The aim of this paper is to analysis the performance of IBC system when it is applied to a light-duty automotive engine operating in a real-world driving cycle.

Approximately 30% of the energy from an internal combustion engine is rejected as heat in the exhaust gases. An inverted Brayton cycle (IBC) is one potential means of recovering some of this energy, in order to improve the overall system efficiency. When a fuel is burnt, water and CO2 are produced and expelled as part of the exhaust gases. In an IBC, in order to reduce compression work, the exhaust gases are cooled before compression up to ambient pressure. If coolant with a low enough temperature is available, it is possible to condense some of the water out of the exhaust gases, further reducing compressor work. In this study the condensation of exhaust gas water is studied. The results show that the IBC can produce an improvement of approximately 5% in BSFC at the baseline conditions chosen and for a compressor inlet temperature of 310 K. The main factors that influence the power output are heat exchanger pressure drop, turbine expansion ratio, coolant temperature and turbine inlet temperature. A lower coolant temperature significantly increases power output, particularly when condensation occurs. Larger turbine expansion ratios produce more power and slightly lower the temperature at which condensation onset occurs. The system is very sensitive to heat exchanger pressure drop, as larger pressure drops increase the compressor pressure ratio whilst leaving the turbine expansion ratio unchanged. Higher turbine inlet pressures can also increase net power, but the higher exhaust backpressures may increase engine pumping losses. Finally, for conditions when condensation is possible, the water content of the exhaust gas has a significant influence on power output. The hydrogen to carbon ratio of the fuel has the most potential to vary the water content and hence the power generated by the system. If there is no condensation, water content has a small impact on performance. The effect on power in the condensing region is predominantly due to reduced mass flow in the compressor.

Approximately 30% of the energy from an internal combustion engine is rejected as heat in the exhaust gases. An inverted Brayton cycle (IBC) is one potential means of recovering some of this energy. When a fuel is burnt, water and CO2 are produced and expelled as part of the exhaust gases. In an IBC, in order to reduce compression work, the exhaust gases are cooled before compression up to ambient pressure. If coolant with a low enough temperature is available, it is possible to condense some of the water out of the exhaust gases, further reducing compressor work. In this study, the condensation of exhaust gas water is studied. The results show that the IBC installed in series on a turbocharged engine can produce an improvement of approximately 5% in brake-specific fuel consumption at the baseline conditions chosen and for a compressor inlet temperature of 310 K. The main factors that influence the work output are heat exchanger pressure drop, turbine expansion ratio, coolant temperature, and turbine inlet temperature. For conditions when condensation is possible, the water content of the exhaust gas has a significant influence on work output. The hydrogen to carbon ratio of the fuel has the most potential to vary the water content and hence the work generated by the system. Finally, a number of uses for the water generated have been presented such as to reduce the additional heat rejection required by the cycle. It can also potentially be used for engine water injection to reduce emissions.

Exhaust gases from an internal combustion engine (ICE) contain approximately 30% of the total energy released from combustion of the fuel. In order to improve fuel economy and reduce emissions, there are a number of technologies available to recover some of the otherwise wasted energy. The inverted Brayton cycle (IBC) is one such technology. The purpose of this study is to conduct a parametric experimental investigation of the IBC. The hot air from a turbocharger test facility is used. The system is sized to operate using the exhaust gases produced by a 2 l turbocharged engine at motorway cruise conditions. A number of parameters are investigated that impact the performance of the system such as turbine inlet temperature, system pressure drop, and compressor inlet temperature. The results confirm that the output power is strongly affected by the turbine inlet temperature and system pressure drop. The study also highlights the packaging and performance advantages of using an additively manufactured heat exchanger to reject the excess heat. Due to rotordynamic issues, the speed of the system was limited to 80,000 rpm rather than the target 120,000 rpm. However, the results show that the system can generate a specific work of up to 17 kJ/kg at 80,000 rpm. At full speed, it is estimated that the system can develop approximately 47 kJ/kg, which represents a thermal efficiency of approximately 5%.

Exhaust gases from an internal combustion engine (ICE) contain approximately 30% of the total energy released from combustion of the fuel. In order to improve fuel economy and reduce emissions, there are a number of technologies available to recover some of the otherwise wasted energy. The inverted Brayton cycle (IBC) is one such technology. The purpose of the study is to conduct a parametric experimental investigation of the IBC. Hot air from a turbocharger test facility is used. The system is sized to operate using the exhaust gases produced by a 2 litre turbocharged engine at motorway cruise conditions. A number of parameters are investigated that impact the performance of the system such as turbine inlet temperature, system pressure drop and compressor inlet temperature. The results confirm that the output power is strongly affected by the turbine inlet temperature and system pressure drop. The study also highlights the packaging and performance advantages of using a 3D printed heat exchanger to reject the excess heat. Due to rotordynamic issues, the speed of the system was limited to 80,000 rpm rather than the target 120,000 rpm. However, the results show that the system can generate a specific work of up to 17 kJ/kg at 80,000 rpm. At full speed it is estimated that the system can develop approximately 47 kJ/kg, which represents a thermal efficiency of approximately 5%.