In this work, the
techno-economic analysis of a 20,000 metric ton
(MT) green ammonia production facility is presented. This facility
is 30 times smaller than a large-scale conventional process, producing
ammonia from totally renewable resources: hydrogen from water electrolysis
and nitrogen from pressure swing adsorption. Two different configurations
of the Haber–Bosch (HB) process are investigated: high-pressure
reaction-condensation (RXN-CON) and low-pressure reaction-absorption
(RXN-ABS). Process simulation was implemented using ASPEN Plus, where
the reactor and absorber columns were designed as a custom model.
The results obtained were then used to estimate the total capital
and operating costs. The high-pressure processing improves the single-pass
conversion and loop efficiency but relies on costly compression, whereas
the low-pressure processing is more favorable for both capital and
operating costs. The performance analysis of the HB process indicates
that the operating pressure affects ammonia production costs. The
levelized cost of ammonia (LCOA) from our small-scale Haber process
was found to be about twice more expensive than the conventional commodity
ammonia prices. Our sensitivity analysis suggests that inherently
safer low-pressure RXN-ABS can be utilized for thermochemical energy
storage of renewable resourcesfor scenarios that numerous
small ammonia plants can be implemented in areas with local ammonia
demand, with access to excess renewable electricity at the time of
high penetration of renewable resources. Under such conditions, the
LCOA from this plant can be comparable with the ammonia commodity
prices. When the revenue from selling oxygen is considered into economics,
small-scale all-electric ammonia can be profitable with an after-tax
rate of return of 27.50% for RXN-ABS.
Laser-induced graphene (LIG) has recently gained significant attention for its potential application in various fields.Here, we show that the laser ablation of Kevlar fabric, polyimide (PI), and poly(ether)sulfone (PES) substrates results in the formation of a highly porous graphene with different physicochemical features. LIG powder was used as an adsorbent for the dye removal. The LIG materials obtained from each substrate exhibited a different macroporous structure and demonstrated relatively high efficiency in the adsorptive removal of cationic dye. The generation of graphene from each polymeric substrate was confirmed by characterizing the LIGs. We found that the laser power had a large influence on the formation and quality of the LIG; higher laser power increased the degree of graphitization and resulted in a more porous graphene structure, which eventually led to an increase in the adsorption capacity. The LIG's adsorption capability is hypothesized to be primarily due to the highly porous structure of LIG, while π−π and hydrophobic interactions were found to have a marginal influence on the adsorbent−adsorbate interactions. LIG derived from PI displayed the highest sorption capacity among different polymeric substrates tested. The maximum equilibrium methylene blue adsorption capacity was found to be 153.3 mg/g using the Langmuir model.
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