As accidents were and still one of the main reasons standing behind the increasing rates of casualties such as death, injuries, and evacuations, the constant improvement of safety measures especially in the field of hydrocarbons remains a major concern. Therefore, in the work in hand, we attempt to shed the light on the ways of developing a method for the evaluation of risks of fire and explosions of pipelines. The causes of the latter and consequences are, in one hand, analyzed by means of fault tree and bow tie methods. On the other hand, a quantitative analysis implementing the Bayesian networks is used to estimate the probability of occurrence of the adverse event. Moreover, 72 basic events were found to be of the primary causes provoking the occurrence of undesirable events. However, some experts often find it difficult to precisely determine the probabilities of occurrence of basic events of the tree. For the purpose of evaluating the occurrence of each basic event, we used the fuzzy logic. Hence, at the end of the study, we were able to develop a model that could help us evaluate the risks accompanied the fires and pipelines explosion as well as the consequences.
PurposeThe purpose of this paper is to check the consistency of the IEC 61508 standard formula related to the average failure frequency (PFH: the probability of dangerous failure per hour) for a commonly used safety instrumented system (SIS) architecture in the process industry: 2-out-of-3 voting (2oo3), also known as Triple Modular Redundancy (TMR).Design/methodology/approachIEC 61508 standard provided PFH formulas for different SIS architectures, without explanations, assuming that the SIS puts the equipment under control into a safe state on the detection of dangerous failure. This assumption renders the use of classical reliability approaches such as fault trees and reliability block diagrams impractical for PFH calculation. That said, the consistency verification was performed thanks to a dynamic and flexible reliability approach, namely Markov chains following these steps: (1) developing the multi-phase Markov chains (MPMC) model for 2oo3 configuration, (2) deducing the related classical Markov chains (CMC) model and (3) deriving a new PFH formula for the 2oo3 architecture based on the CMC model and thoroughly comparing it to that given in the IEC 61508. Moreover, 2oo3 architecture has been modeled through Petri nets for numerical comparison purposes. That comparison has been carried out between the numerical results obtained from IEC 61508 formula, the newly derived formula, Markov chains and Petri nets models.FindingsThe newly obtained formula for 2oo3 configuration contains extra terms compared with the IEC 61508 one. Therefore, this latter formula induces an underestimated PFH results, which is dangerous from a safety point of view. This fact was corroborated by the numerical comparison.Research limitations/implicationsThis paper does not consider the different configurations given in IEC 61508.Originality/valueIn our knowledge, no verification works have been conducted before on the IEC 61508 PFH formulas with shutdown capability. Therefore, the nonaccuracy of the PFH formula related to the 2oo3 has not been stated before. This paper proposes a new and more accurate formula.
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