The operational stability and thermal durability of combustion in two-zone porous media burners (PMBs) is examined experimentally and computationally. Long-term material durability tests at constant and cycled on-off conditions are performed, along with a characterization of combustion stability, pressure drop and pollutant emissions for a range of equivalence ratios, mass flow rates, and burner setups. Experimental thermocouple temperature measurements and pressure drop data are presented and compared to results obtained from one-dimensional volume-averaged simulations. Experimental and model results show good agreement for temperature profiles and pressure drop evaluated using the Darcy-Forchheimer equation with Ergun's relations. Enhanced flame stability is observed for burners with Yttria-stabilized Zirconia Alumina (YZA) upstream and Silicon Carbide (SiC) in the downstream combustion zone. Measurements of product gas concentrations illustrate highest emissions of CO at conditions close to flash-back and, as expected, higher NO x emissions with increasing equivalence ratios.
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