Plastics in solid wastes is a problem of growing concern. Recycling of wastes is currently believed to be the most acceptable form of disposal in the long run; however, this route is known to be especially difficult for plastics. Recycling would be easier if the various generic types present in solid wastes, mainly polyethylene, polystyrene and poly (vinyl chloride), could be isolated; however, this would be very difficult and expensive. This is a first report on research aimed at evaluating the potential of recycling plastics as a polymer blend of the various generic types. This approach suffers from the difficulty that the different plastics are incompatible and the blend has poor mechanical properties. The extent of this problem is documented with data on many ternary blends employing virgin polyethylene, polystyrene and poly (vinyl chloride) of numerous grades likely to be found in solid wastes. Property degradation was found to be more severe as the complexity of the blend increased, indicating that general municipal wastes could be reused only in very low grade applications, whereas certain commercial wastes might have brighter prospects. Strategies for improving blend properties are outlined.

Recycling of waste plastics as a blend of generic types is attractive since a difficult separations problem is avoided. However, blends of incompatible polymers are frequently very brittle and cannot be considered for many applications. Additives which modify the blend to give it ductility may provide a solution to this problem. Chlorinated polyethylene (CPE) made by a slurry process has been suggested for this application by Schramm and Blanchard. Further documentation of the effectiveness of this approach is given here. Addition of CPE to such a blend generally increases the elongation at break and the energy to break very dramatically with ordinarily some loss in strength and modulus. This approach works most effectively in blends of high polyethylene and poly(vinyl chloride) content. Three grades of CPE were studied here which revealed that the specific structure of the CPE molecule is a factor. The effectiveness of CPE for blend modification is believed to derive from the graded molecular structure acquired during chlorination.