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The feasibility of changing the bolt shape from circular to elliptical in order to increase the joint strength was investigated. An analytical method using a cosine series to represent the bearing stress was derived, and a boundary collocation method was used to determine the unknown coefficients of this cosine series. Stresses at the hole edge predicted by the analytical method agreed very well with finite element solutions. Failure analyses of joints in two different laminates were performed, and each laminate exhibited a different joint failure mode. Results demonstrate that the joint strength of both laminates can be improved substantially by changing the bolt shape to elliptical. The joint that failed in a bearing mode showed a greater strength increase compared to the joint that failed in a shearing mode.

This paper demonstrates the progressive failure analysis capability in NASA Langley's COMET-AR finite element analysis code on a large-scale built-up composite structure. A large-scale five stringer composite panel with a 7-in. long discrete source damage was analyzed from initial loading to final failure including the geometric and material nonlinearities. Predictions using different mesh sizes, different saw cut modeling approaches, and different failure criteria were performed and assessed. All failure predictions have a reasonably good correlation with the test result.

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