Second generation (2G) high temperature superconductor (HTS) wires are based on a coated conductor technology. They follow on from a first generation (1G) HTS wire consisting of a composite multifilamentary wire architecture. During the last couple of years, rapid progress has been made in the development of 2G HTS wire, which is now displacing 1G HTS wire for most if not all applications. The engineering critical current density of these wires matches or exceeds that of 1G wire, and the mechanical properties are also superior. Scale-up of manufacturing is proceeding rapidly, with several companies already supplying the order of 10 km annually for test and demonstration. Coils of increasing sophistication are being demonstrated. One especially attractive application, that relies on the specific properties of 2G HTS wire, is fault current limitation. By incorporating a high resistivity stabilizer in the coated conductor, one can achieve high resistance in a quenched state during a fault event and at the same time provide significant heat capacity to limit the temperature rise. A test of a 2.25 MVA single phase system at 7.5 kV employing such wire by the Siemens/AMSC team has demonstrated all the key features required for a cost-effective commercial system. A novel approach to providing fault current limiting functionality in HTS cables has also been introduced.

The RABiTS™/MOD-YBCO (rolling assisted biaxially textured substrate/metal-organic deposition of YBa 2 Cu 3 O 7−δ ) route has been established as a low-cost manufacturing process for producing high performance second generation (2G) wire. American Superconductor Corporation (AMSC) has used this approach to establish a production scale manufacturing line based on a wide-web manufacturing process. This initial production line is currently capable of producing 2G wire in lengths to 500 m with critical currents exceeding 250 A cm −1 width at 77 K, in the self-field. The wide-web process, combined with slitting and lamination processes, allows customization of the 2G wire width and stabilizer composition to meet application specific wire requirements. The production line is currently supplying 2G wire for multiple cable, fault current limiter and coil applications. Ongoing R&D is focused on the development of thicker YBCO layers and improved flux pinning centers. This paper reviews the history of 2G wire development at AMSC, summarizes the current capability of the 2G wire manufacturing at AMSC, and describes future R&D improvements.

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The dependence of transport critical-current density J c on axial tensile strain was measured at 76 K and self-magnetic field for YBa 2 Cu 3 O 7Ϫ␦ ͑YBCO͒ coatings on buffered, deformation-textured substrates of pure Ni, Ni-5-at. %-W, and Ni-10-at. %-Cr-2-at. %-W. Expectations have been that the strain tolerance of these composites would be limited by the relatively low yield strains of the deformation-textured substrates, typically less than 0.2%. However, results show that the irreversible degradation of J c () occurs at a strain equal to about twice the yield strain of the substrate. Therefore, YBCO/Ni-alloy composites may satisfy axial-strain performance requirements for electric devices, including the most demanding applications, motors and generators in which a strain tolerance exceeding 0.25% is needed. Furthermore, the YBCO/Ni-5-at. %-W conductors showed a reversible strain effect, which may be induced by a reversible strain-field broadening around mismatch dislocations at the grain boundaries. This effect may contribute to the unexpectedly large usable strain range of these conductors.

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