In this paper, a new design algorithm is proposed for optimization of the inducedstrain actuator location and configuration for active vibration control based on an actuator performance index, namely the actuator power factor. The concept of actuator power factor, developed recently by the authors, describes the capability of an integrated induced strain actuator, such as PZT or Terfenol, to transfer the supplied electrical energy into structural mechanical energy (kinetic or potential energy of the mechanical system). A system optimized based on the actuator power factor will guarantee the highest energy efficiency for single frequency and broad-band applications. This paper will also show that a higher energy efficiency corresponds to higher mechnical performance. The approach introduced in this paper is much more convenient to use than the conventional modal domain optimization approach. Furthermore, since the power factor approach can include the electrical parameters from the power system, it will allow a system optimization design including the power electronics and energy consumption. The basic concept of the actuator power factor will be introduced first in this paper. Its utility in the system optimization will be discussed using a PZT actuator-driven simply-supported beam. The optimization of actuator location, length, and thickness will be discussed through numerical examples. This paper will also discuss how to use the actuator energy density and actuator power factor to estimate the dynamic response of a system.

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