Recently, ultra-precision machining of components and dies for information and
communication industries, such as fresnel mirrors, diffraction lens, and die for super high intensity
reflective sheet is one of the major target. To machine three-dimensional micro patterns, such as super
high-intensity reflective sheets, ultra-precision and mirror surface fabrication processes are required.
It has been reported, however, that continuous cutting, such as turning or shaping, is more suitable to
ultra-precision machining. Many researchers have studied the manufacturing process of reflective
sheet dies to obtain high form accuracy and surface quality. In this paper, ultra-precision shaping
system was developed to fabricate micro patterns mechanically. In order to estimate performance of
the shaping system, micro V-shaped grooves and tetrahedron pattern arrays for a super high intensity
reflective sheet was applied. Also, a new measuring technology to inspect form and machining errors
of a machined tetrahedron patterns was proposed. The results show that shaping system has a
positioning accuracy of x, y, z axis with 100, 10, 10nm resolution, respectively. Micro V-shaped
grooves could be machined at various depths and micro tetrahedron patterns with a good quality were
obtained as well.
scite is a Brooklyn-based organization that helps researchers better discover and understand research articles through Smart Citations–citations that display the context of the citation and describe whether the article provides supporting or contrasting evidence. scite is used by students and researchers from around the world and is funded in part by the National Science Foundation and the National Institute on Drug Abuse of the National Institutes of Health.