Results are presented for a ductile metal reinforced bulk metallic glass matrix composite based on glass forming compositions in the Zr-Ti-Cu-Ni-Be system. Primary dendrite growth and solute partitioning in the molten state yields a microstructure consisting of a ductile crystalline Ti-Zr-Nb beta phase, with bcc structure, in a Zr-Ti-Nb-Cu-Ni-Be bulk metallic glass matrix. Under unconstrained mechanical loading organized shear band patterns develop throughout the sample. This results in a dramatic increase in the plastic strain to failure, impact resistance, and toughness of the metallic glass.

In situ straining transmission electron microscopy (TEM) experiments were performed to study the propagation of the shear bands in the Zr 56.3 Ti 13.8 Cu 6.9 Ni 5.6 Nb 5.0 Be 12.5 bulk metallic glass based composite. Contrast in TEM images produced by shear bands in metallic glass and quantitative parameters of the shear bands were analyzed. It was determined that, at a large amount of shear in the glass, the localization of deformation occurs in the crystalline phase, where formation of dislocations within the narrow bands are observed.

Carbon-fiber-reinforced bulk metallic glass composites are produced by infiltrating liquid Zr 41.2 Ti 13.8 Cu 12.5 Ni 10.0 Be 22.5 into carbon fiber bundles with diameter of the individual fiber of 5 m. Reactive wetting occurs by the formation of a ZrC layer around the fibers. This results in a composite with a homogeneous fiber distribution. The volume fraction of the fibers is about 50% and the density of the composite amounts to 4.0 g/cm 3 .

The pseudo-binary (quasi-equilibrium) phase diagram for Zr-based bulk metallic glasses with crystalline in situ precipitates (β phase) has been constructed from high-temperature phase information and chemical composition analysis. The phase evolution was detected in situ by high-energy synchrotron x-ray diffraction followed by Rietveld analysis of the data for volume fraction estimation. The phase diagram delineates phase fields and allows the control of phase fractions. Combined with related previous work by the authors, this diagram offers a unique opportunity to control both the morphology and volume of the dendritic β phase precipitates to enhance the properties of the composites.

In 1980’s the discovery of multicomponent systems with exceptional glass forming ability enabled the synthesis of metallic glasses at relatively low cooling rates, 10−1 — 102 K/s and at a larger thicknesses. Bulk metallic glasses normally have very high yield stress, σy = 0.02 · Y (Y is Young’s modulus), high elastic limit of about 2%, but fail with very little global plasticity, typically along a localized shear band at a 45 degree angle with respect to the applied stress.The material studied in the present work is a two-phase Zr56.3Ti13.8Cu6.9Ni5.6Nb5.0Be12.5 alloy,prepared by in-situ processing. The alloy consists of amorphous and crystalline phases. In-situ TEM straining (tensile) experiments were performed at room temperature in JEOL 4000EX operating at 300kV. The experiments were carried out in the Center for Microanalysis of Materials in the University of Illinois at Urbana-Champaign. The goal of the study was to understand the deformation mechanisms of such composite material.