Electrostatic adhesion can be used as a means of reversible attachment. The incorporation of electrostatic adhesion into fibre reinforced polymer (FRP) composite structures could provide significant value added functionality. Imparting large potential differences (~ 2 kV) across electrodes generates an attractive force, thus providing a means of attachment. This could be used as a reversible latching mechanism or as a means of controllable internal connectivity. Varying the connectivity for discrete elements of a substructure of a given design allows for control of internal load paths and moment of area of the cross section. This could facilitate variable stiffness (both in bending and torsion). Using a combination of existing fabrication techniques, functional electrodes have been integrated within a FRP. Copper polyimide thin film laminate material has been both co-cured with carbon fibre reinforced epoxy (CFRP) and bonded to PVC closed cell foam core material to provide a range of structural configurations with integrated electrodes. The ability of such integrated devices to confer variations in global bending stiffness of basic beam structures is investigated. Through the application of 4 kV across integrated electrostatic adhesive devices, a 112% increase in flexural stiffness has been demonstrated for a composite sandwich structure.
Additional functionality within load bearing components holds potential for adding value to a structure, design or product. We consider the adaptation of an established technology, electrostatic adhesion or electroadhesion, for application in glass fibre reinforced polymer (GFRP) composite materials. Electroadhesion uses high potential difference (~2-3 kV) between co-planar electrodes to generate temporary holding forces to both electrically conductive and non-conductive contact surfaces. Using a combination of established fabrication techniques, electroadhesive elements are co-cured within a composite host structure during manufacture. This provides an almost symbiotic relationship between the electroadhesive and the composite structure, with the electroadhesive providing an additional functionality, whilst the epoxy matrix material of the composite acts as a dielectric for the high voltage electrodes of the device. Silicone rubber coated devices have been shown to offer high shear load (85kPa) capability for GFRP components held together using this technique. Through careful control of the connection interface, we consider the incorporation of these devices within complete composite structures for additional functionality. The ability to vary the internal connectivity of structural elements could allow for incremental changes in connectivity between discrete sub-structures, potentially introducing variable stiffness to the global structure.
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