We show that deposition rate substantially affects the anisotropic structure of thin glassy films produced by physical vapor deposition. Itraconazole, a glass-forming liquid crystal, was deposited at rates spanning 3 orders of magnitude over a 25 K range of substrate temperatures, and structure was characterized by ellipsometry and X-ray scattering. Both the molecular orientation and the spacing of the smectic layers obey deposition rate–substrate temperature superposition, such that lowering the deposition rate is equivalent to raising the substrate temperature. We identify two different surface relaxations that are responsible for structural order in the vapor-deposited glasses and find that the process controlling molecular orientation is accelerated by more than 3 orders of magnitude at the surface relative to the bulk. The identification of distinct surface processes responsible for anisotropic structural features in vapor-deposited glasses will enable more precise control over the structure of glassy materials used in organic electronics.

We show that glasses with aligned smectic liquid crystal-like order can be produced by physical vapor deposition of a molecule without any equilibrium liquid crystal phases. Smectic-like order in vapor-deposited films was characterized by wide-angle X-ray scattering. A surface equilibration mechanism predicts the highly smectic-like vapor-deposited structure to be a result of significant vertical anchoring at the surface of the equilibrium liquid, and near-edge X-ray absorption fine structure (NEXAFS) spectroscopy orientation analysis confirms this prediction. Understanding of the mechanism enables informed engineering of different levels of smectic order in vapor-deposited glasses to suit various applications. The preparation of a glass with orientational and translational order from a nonliquid crystal opens up an exciting paradigm for accessing extreme anisotropy in glassy solids.

We report the thermal and structural properties of glasses of posaconazole, a rod-like molecule, prepared using physical vapor deposition (PVD). PVD glasses of posaconazole can show substantial molecular orientation depending upon the choice of substrate temperature, T, during deposition. Ellipsometry and IR measurements indicate that glasses prepared at T very near the glass transition temperature (T) are highly ordered. For these posaconazole glasses, the orientation order parameter is similar to that observed in macroscopically aligned nematic liquid crystals, indicating that the molecules are mostly parallel to one another and perpendicular to the interface. To our knowledge, these are the most anisotropic glasses ever prepared by PVD from a molecule that does not form equilibrium liquid crystal phases. These results are consistent with a previously proposed mechanism in which molecular orientation in PVD glasses is inherited from the orientation present at the free surface of the equilibrium liquid. This mechanism suggests that molecular orientation at the surface of the equilibrium liquid of posaconazole is nematic-like. Posaconazole glasses can show very high kinetic stability; the isothermal transformation of a 400 nm glass into the supercooled liquid occurs via a propagating front that originates at the free surface and requires ∼10 times the structural relaxation time of the liquid (τ). We also studied the kinetic stability of PVD glasses of itraconazole, which is a structurally similar molecule with equilibrium liquid crystal phases. While itraconazole glasses can be even more anisotropic than posaconazole glasses, they exhibit lower kinetic stability.

Vertical orientation of rod-like molecules at glass/vapor interface allows deep penetration into the bulk, slowing surface diffusion.