Nonspherical liquid metal microparticles (NLMs) show extraordinary potential in various applications due to their multifunctional and structural advantages. To one-step-produce shaped NLMs with high efficiency, high controllability, and free of template, a facile microfluidic strategy named rotary flow shearing (RFS) is reported. A high-speed viscous shearing flow is provided by two counter-rotating rotors in the carrier fluid, inducing continuous pinch-off of liquid metal flowing from a capillary tube positioned in face of the slit between two rotors. The real-time oxidation realizes the rapid solidification of the pinching neck and the liquid metal surface during the RFS process, resulting in massive NLMs. Different from other microfluidic methods, the RFS enables tunable shapes of NLMs, especially for working materials at high viscosities. The collected NLMs exhibit special electrostatic-responsive performances including translation, rotation, reciprocation, and lining up under the manipulation of an external electric field. Such NLMs can be promisingly used for the construction of novel micromotors and soft electronics.

Phantoms simulating polarization characteristics of soft tissue play an important role in the development, calibration, and validation of diagnostic polarized imaging devices and of therapeutic strategy, in both laboratory and clinical settings. We propose to fabricate optical phantoms that simulate polarization characteristics of dense fibrous tissues by bonding electrospun polylactic acid (PLA) fibers between polydimethylsiloxane (PDMS) substrate with a groove. Increasing the rotational speed of an electrospinning collector helps improve the orientation of the electrospun fibers. The phantoms simulate the polarization characteristics of dense fibrous tissue of collagenous fibroma and healthy skin with high fidelity. Our experiments demonstrate the technical potential of using such phantoms for validation and calibration of polarimetric medical devices.

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