This paper focuses on creating a virtual model of mechanical gearbox used in medium-sized terrain vehicle using MSC.Adams software. This software is regarded as the most common and effective tool to simulate the gearbox as multibody system and to record and analyse the vibration signal from the gearbox. The paper makes an overview of modelling and simulation and performs an analysis with frequency spectrum. The paper demonstrates that it is possible to simulate vibration signals through the model of the gearbox created in 3D CAD software and then analyse in multi-body dynamics software MSC.Adams. Successful application of the virtual model not only help us decrease the cost of design work, but also help us identify the patterns of the vibration signal and the relations between the signal and the technical condition of the gearbox. The goal is to create a virtual model of a mechanical gearbox. In MSC.Adams, the vibration values of the rotating components can be detected in different gears. These values are then analysed and evaluated. The result is a simulation of fault states and identification of vibration frequencies for practical applications.
The combat vehicle gearbox, during the operation, generates vibration signals being related to the technical condition of gearbox. The analysis of the vibration signal could be used to determine accurately the behaviour of gearbox. Along with the development of the computer technology, the multibody dynamic solution has been used widely to simulate, analyse, and determine the technical condition of gearbox. The purpose of this paper is to introduce the dynamic model of combat vehicle gearbox, and the simulation process based on the multi-body dynamic software, namely MSC.ADAMS. This proposed model allows the detection of failure conditions of individual gears and bearings in the gearbox. In this way, the fault conditions of the individual transmission components are identified. In the future, we would like to include a material wear module in the model, and we would like to model the life of the gearbox. We assume that we would also carry out accelerated tests of the gearbox to verify validity.
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