It has been successfully demonstrated that ceramic materials can be joined in the green state without a second phase by using low pressure injection molded parts. The investigation of the joining interface revealed that a high quality interface can be achieved by carefully adjusting the different manufacturing steps. The use of monomodal particle size distribution in the used powder CT3000SG is inferior to a broader particle size distribution obtained by replacing 33% of the finer alumina powder by coarser CT1200SG. In this way the dewaxing process is significantly improved when the wall thickness of the part exceeds 3 mm. The investigation of the mechanical properties of the joined and sintered parts revealed, that the bending strength of the joined specimens achieved about 80 % of the unjoined, monolithic specimens.

The control of the quality of mixture based on very short carbon fibers and epoxyde resins leads to suitable mixture for molding of complex geometries. A gain in fluidity is obtained if the suspensions are treated by ultrasounds and simultaneously stirred under vacuum. Addition in a very small ratio of microbubbles in the mixture allows to obtain a viscosity less than those of the matrix alone. For many polymer materials the gain of fluidity can be of 20 to 25% with size and concentration of the microspheres thoroughly chosen. A certain number of new resins is developped to elaborate composite materials with specific mechanical properties close to standard aluminium. Tensile test an ultimate stress are used to quantify the improvements of the mechanical properties. Fillers concentrations up to 30 % are obtained.

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