This work deals with a transmission-reception ultrasonic technique for the real-time estimation of the water content in water-in-crude oil emulsions. The working principle is the measurement of the propagation velocity, using two in-house manufactured transducers designed for water coupling, with a central frequency of about 3 MHz. Water-in-crude oil emulsions with a water volume concentration from 0% to 40% were generated by mechanical emulsification. Tests were carried out at three temperatures. The results showed that the propagation velocity is a sensitive parameter that is able to determine the water content, allowing for differentiating the concentrations of up to 40% of water. The main motivation is the development of techniques for non-invasive and real-time monitoring of the water content of emulsions in petrochemical processes.

This work shows the application of an ultrasonic multiple-scattering sensor for monitoring water-in-petroleum emulsions. The sensor consists of a commercial ultrasonic transducer with an array of cylindrical scatterers placed in the near field. The scatterers are thin metal bars arranged in rows in front of the transducer. The backscattering signals were analyzed by calculating the wave energy and by a cross-correlation between signal segments; they were also used to determine the propagation velocity in the emulsions. The tests performed used emulsions with water volume concentrations from 0 to 50%. The results showed that both the signal energy and propagation velocity strongly depended on the concentration of water in the emulsion. Therefore, the ultrasonic multiple-scattering sensor can be used for on-line and real-time monitoring of the water content in water-in-crude-oil emulsions.

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This work proposes the slope of the phase spectrum as a signal processing parameter for the ultrasonic monitoring of the water content of water-in-crude oil emulsions. Experimental measurements, with water volume fractions from 0 to 0.48 and test temperatures of 20 °C, 25 °C, and 30 °C, were carried out using ultrasonic measurement devices operating in transmission–reception and backscattering modes. The results show the phase slope depends on the water volume fraction and, to a lesser extent, on the size of the emulsion droplets, leading to a stable behavior over time. Conversely, the behavior of the phase slope as a function of the volume fraction is monotonic with low dispersion. Fitting a power function to the experimental data provides calibration curves that can be used to determine the water content with percentage relative error up to 70% for a water volume fraction of 0.06, but less than 10% for water volume fractions greater than 0.06. Furthermore, the methodology works over a wide range of volume fractions.