Thermoplastic vulcanizates (TPVs) based on high‐density polyethylene (HDPE), ethylene–propylene–diene terpolymer (EPDM), and ground tire rubber (GTR) were dynamically vulcanized with dicumyl peroxide (DCP). The polymer blend was composed of 40% HDPE, 30% EPDM, and 30% GTR, and the concentration of DCP was varied from 0.3 to 3.6 parts per hundred rubber (phr). The properties of the TPVs were determined by evaluation of the gel fraction content and the mechanical properties. In addition, IR spectroscopy and differential scanning calorimetry analysis were performed as a function of the DCP content. Decreases in the Young's modulus of the blends and the crystallinity of HDPE were observed when the content of DCP was greater than 1.8 phr. The results regarding the gel content indicate that the presence of DCP promoted the crosslinking of the thermoplastic matrix, and optimal properties were obtained with 1.5% DCP. © 2013 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2014, 131, 39901.

A nylon 6 nanocomposite with copper nanoparticles processed by ultrasound-assisted extrusion was prepared at concentrations between 0.01 and 0.50 wt.%, and its thermal and mechanical properties were determined. The presence of the crystalline phase α (α1 and α2) in the polymer matrix was confirmed by X-ray diffraction, and the presence of the α2 phase showed a greater increase than the α1 phase as a function of the copper nanoparticle concentration. This process was attributed to secondary crystallization. Furthermore, it was determined that the chemical composition of the nanoparticles is a blend of metallic copper and cupric oxide. The formation of copper nanowires was observed by scanning electron microscopy, and the concentration of 0.10% exhibited the best dispersion in comparison with the other concentrations. The melting temperature of the nanocomposites underwent a slight decrease in comparison with the nylon 6, while thermal stability, crystallization temperature, and crystallinity were increased in relation to the pure polymer. This behavior is attributed to an efficient dispersion of the nanoparticles and to their functionality as crystal nucleation sites. For the 0.10% concentration nanocomposite, higher mechanical properties were obtained; tensile strength increased by 8.9%, and the tensile modulus increased by 25.4%; as a consequence, elongation at break was 62% less than that of the polymer matrix.

Ultrasound-assisted melt-extrusion method (USME) is a high-quality process used to produce polymeric compounds with an adequate homogeneous dispersion. This study evaluates white-color films of linear low-density polyethylene (LLDPE) prepared using TiO2 masterbatch obtained by ultrasound-assisted melt-extrusion at variable frequencies (USME-VF). LLDPE with three different melt-flow indices (2, 20 and 50 g/10 min) were used as the polymer matrix. The films were obtained from the dilution of masterbatches of LLDPE (melt-flow index = 2) at a concentration of 7 wt% TiO2. The morphology, pigmentation, TiO2 reactivity, and the mechanical stability of the films were assessed. The masterbatch compounds were evaluated by melt-flow index (MFI) and scanning electron microscopy (SEM). The contrast ratio, yellowness index and mechanical properties of films were also measured. The properties of whiteness and elongation at break improved in the films prepared using masterbatches with higher dispersion. Though the reactivity of the TiO2 particles increased during accelerated aging, it did not affect the elongation to rupture. The yellowness index was moderately affected in films that included TiO2 particles processed using USME-VF.

Nowadays, highly flammable and harmful plastic materials are used in many daily applications. To prevent burning of materials, other harmful molecules or materials that are not environmentally friendly are added to plastics. To overcome this environmental issue, new materials have been investigated. Lignin, an industrial by-product, is an abundant biopolymer that can be used in fire safety plastics; it is considered a renewable and readily available resource. In this work, PP–TiO2/lignin composites were obtained with TiO2/lignin mixtures through the melt extrusion process, with different weight percentages of nanoparticles (10, 20, 25, and 30 wt.%). The PP–TiO2/lignin composites were characterized by XRD, FTIR, TGA, and SEM. Furthermore, cone calorimetry tests and the mechanical properties were evaluated. Cone calorimetry tests revealed that the introduction of 25 wt.% TiO2–lignin to the PP matrix reduced the peak of heat release rate (PHRR) and total heat release (THR) by 34.37% and 35.45%, respectively. The flame retardancy index (FRI) values of the composites were greater than 1.0 and were classified as good; the highest value of 1.93 was obtained in the PP-30 sample. The tensile tests demonstrated that the flexural modulus of the composites increased gradually with increasing lignin and TiO2 content, and the flexural strength decreased slightly. The use of lignin in PP composites can be an excellent alternative to synthesize new materials with improved flame-retardant properties and which is friendly to the environment.

Use of multi-wall carbon nanotubes (MWCNTs) in external layers (A-layers) of ABA-trilayer polypropylene films was investigated, with the purpose of determining intrinsic and extrinsic factors that could lead to antistatic behavior of transparent films. The incorporation of 0.01, 0.1, and 1 wt % of MWCTNs in the A-layers was done by dilution through the masterbatch method. Masterbatches were fabricated using isotactic polypropylene (iPP) with different melt flow indexes 2.5, 34, and 1200 g/10 min, and using different ultrasound assist methods. It was found that films containing MWCNTs show surface electrical resistivity of 1012 and 1016 Ω/sq, regardless of the iPP melt flow index (MFI) and masterbatch fabrication method. However, electrostatic charge was found to depend upon the iPP MFI, the ultrasound assist method and MWCNT concentration. A percolation electron transport mechanism was determined most likely responsible for this behavior. Optical properties for films containing MWCNTs do not show significant differences compared to the reference film at MWCNT concentrations below 0.1 wt %. However, an enhancement in brightness was observed, and it was attributed to ordered iPP molecules wrapping the MWCNTs. Bright transparent films with low electrostatic charge were obtained even for MWCNTs concentrations as low as 0.01 wt %.