By
combining load adaptive algorithms with mechanobiological algorithms,
a computational framework was developed to design and optimize the
microarchitecture of irregular load adapted scaffolds for bone tissue
engineering. Skeletonized cancellous bone-inspired lattice structures
were built including linear fibers oriented along the internal flux
of forces induced by the hypothesized boundary conditions. These structures
were then converted into solid finite element models, which were optimized
with mechanobiology-based optimization algorithms. The design variable
was the diameter of the beams included in the scaffold, while the
design objective was the maximization of the fraction of the scaffold
volume predicted to be occupied by neo-formed bony tissue. The performance
of the designed irregular scaffolds, intended as the capability to
favor the formation of bone, was compared with that of the regular
ones based on different unit cell geometries. Three different boundary
and loading conditions were hypothesized, and for all of them, it
was found that the irregular load adapted scaffolds perform better
than the regular ones. Interestingly, the numerical predictions of
the proposed framework are consistent with the results of experimental
studies reported in the literature. The proposed framework appears
to be a powerful tool that can be utilized to design high-performance
irregular load adapted scaffolds capable of bearing complex load distributions.
Biofabrication is a rapidly evolving field whose main goal is the manufacturing of three-dimensional (3D) cell-laden constructs that closely mimic tissues and organs. Despite recent advances on materials and techniques directed toward the achievement of this goal, several aspects such as tissue vascularization and prolonged cell functionality are limiting bench-to-bedside translation. Extrusion-based 3D bioprinting has been devised as a promising biofabrication technology to overcome these limitations, due to its versatility and wide availability. Here, we report the development of a triple-layered coaxial nozzle for use in the biomanufacturing of vascular networks and vessels. The design of the coaxial nozzle was first optimized toward guaranteeing high cell viability upon extrusion. This was done with the aid of in silico evaluations and their subsequent experimental validation by investigating the bioprinting of an alginate-based bioink. Results confirmed that the values for pressure distribution predicted by in silico experiments resulted in cell viabilities above 70% and further demonstrated the effect of layer thickness and extrusion pressure on cell viability. Our work paves the way for the rational design of multi-layered coaxial extrusion systems to be used in biofabrication approaches to replicate the very complex structures found in native organs and tissues.
Despite the wide use of scaffolds with spherical pores in the clinical context, no studies are reported in the literature that optimize the micro-architecture dimensions of such scaffolds to maximize the amounts of neo-formed bone. In this study, a mechanobiology-based optimization algorithm was implemented to determine the optimal geometry of scaffolds with spherical pores subjected to both compression and shear loading. We found that these scaffolds are particularly suited to bear shear loads; the amounts of bone predicted to form for this load type are, in fact, larger than those predicted in other scaffold geometries. Knowing the anthropometric characteristics of the patient, one can hypothesize the possible value of load acting on the scaffold that will be implanted and, through the proposed algorithm, determine the optimal dimensions of the scaffold that favor the formation of the largest amounts of bone. The proposed algorithm can guide and support the surgeon in the choice of a “personalized” scaffold that better suits the anthropometric characteristics of the patient, thus allowing to achieve a successful follow-up in the shortest possible time.
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