Classifying the type of damage occurring within a structure using a structural health monitoring system can allow the end user to assess what kind of repairs, if any, that a component requires. This paper investigates the use of acoustic emission (AE) to locate and classify the type of damage occurring in a composite, carbon fibre panel during buckling. The damage was first located using a bespoke location algorithm developed at Cardiff University, called delta-T mapping. Signals identified as coming from the regions of damage were then analysed using three AE classification techniques; artificial neural network (ANN) analysis, unsupervised waveform clustering (UWC) and corrected measured amplitude ratio (MAR). A comparison of results yielded by these techniques shows a strong agreement regarding the nature of the damage present in the panel, with the signals assigned to two different damage mechanisms, believed to be delamination and matrix cracking. Ultrasonic C-scan images and a digital image correlation (DIC) analysis of the buckled panel were used as validation. MAR's ability to reveal the orientation of recorded signals greatly assisted the identification of the delamination region, however, ANN and UWC have the ability to group signals into several different classes, which would prove useful in instances where several damage mechanisms were generated. Combining each technique's individual merits in a multi-technique analysis dramatically improved the reliability of the AE investigation and it is thought that this cross-correlation between techniques will also be the key to developing a reliable SHM system
In order to overcome the difficulties in applying traditional time-of-arrival techniques for locating acoustic emission events in complex structures and materials, a technique termed 'Delta-t mapping' was developed. This article presents a significant improvement on this, in which the difficulties in identifying the precise arrival time of an acoustic emission signal are addressed by incorporating the Akaike information criteria. The performance of the time of arrival, the Delta-t mapping and the Akaike information criteria Delta-t mapping techniques is assessed by locating artificial acoustic emission sources, fatigue damage and impact events in aluminium and composite materials, respectively. For all investigations conducted, the improved Akaike information criteria Delta-t technique shows a reduction in average Euclidean source location error irrespective of material or source type. For locating Hsu-Nielsen sources on a complex aluminium specimen, the average source location error (Euclidean) is 32.6 (time of arrival), 5.8 (Delta-t) and 3 mm (Akaike information criteria Delta-t). For locating fatigue damage on the same specimen, the average error is 20.2 (time of arrival), 4.2 (Delta-t) and 3.4 mm (Akaike information criteria Delta-t). For locating Hsu-Nielsen sources on a composite panel, the average error is 19.3 (time of arrival), 18.9 (Delta-t) and 4.2 mm (Akaike information criteria Delta-t). Finally, the Akaike information criteria Delta-t mapping technique had the lowest average error (3.3 mm) when locating impact events when compared with the Delta-t (18.9 mm) and time of arrival (124.7 mm) techniques. Overall, the Akaike information criteria Delta-t mapping technique is the only technique which demonstrates consistently the lowest average source location error (greatest average error of 4.2 mm) when compared with the Delta-t (greatest average error of 18.9 mm) and time of arrival (greatest average error of 124.7 mm) techniques. These results demonstrate that the Akaike information criteria Delta-t mapping technique is a viable option for acoustic emission source location, increasing the accuracy and likelihood of damage detection, irrespective of material, geometry and source type.
This paper provides an efficient method for performing global layup optimization of composite laminates with buckling and manufacturing constraints. The optimization problem is divided into two stages and is based on the use of lamination parameters. During the first stage, exact finite strip analysis and continuous optimum design are employed for buckling optimization of the lamination parameters and laminate thickness. In the second stage, a logic-based procedure combining the branch and bound method with a global layerwise technique is employed to find the optimal stacking sequences to match the optimized lamination parameters obtained in the first stage. In order to ensure the optimized layup can be used in practice, four manufacturing constraints are added into the logical search process, and the feasible region for the lamination parameters with a manufacturing constraint which requires at least 10% of each of four possible ply orientations is studied. By comparing the logic-based method with the use of a genetic algorithm for searching stacking sequences under different requirements, the high efficiency and ability to achieve a global optimal result of the logic-based method are demonstrated.
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